Ingersoll-Rand PD07 Series Operator's Manual

Ingersoll-Rand PD07 Series Operator's Manual

3/4" diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see page 6).
PUMP DATA
Models . . . . . . . . . . . . . see Model Description Chart for "-XXX"
Pump Type . . . . . . . . . Air Operated Double Diaphragm
Material . . . . . . . . . . . . see Model Description Chart
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.74 lbs (3.96 kgs)
Maximum Air Inlet Pressure . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption @ 40 p.s.i. . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate
(fl ooded inlet)
Displacement / Cycle @ 100 p.s.i.g. . 0.030 gal. (0.11 lit.)
Maximum Particle Size . . . . . . . . . . . . . 3/32" dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat
material)
Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Polypropylene . . . . . . . . . . . . 35° to 150° F (2° to 66° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
Tefl on® PTFE . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Dimensional Data . . . . . . . . . . . . . . . . . . . see page 8
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . 75.0 db(A)
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151
(800) 276-4658 FAX (800) 266-7016
3/4" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
. . . 13.6 g.p.m. (51.5 l.p.m.)
) to meet the intent of ANSI
Aeq
© 2007
CCN 15275290
MODEL DESCRIPTION CHART
Center Section Material
R - Polypropylene
Fluid Connection
A - 3/4 - 14 N.P.T.F. - 2
B - Rp 3/4 (3/4 - 14 BSP, parallel)
Fluid Cap & Manifold Material
A - Aluminum
Hardware Material
S - Stainless Steel
Seat Material
F - Aluminum
P - Polypropylene
Ball Material
A - Santoprene
C - Hytrel
T - Tefl on PTFE
Diaphragm Material
A - Santoprene
C - Hytrel
T - Tefl on PTFE / Santoprene
Fluid Section Service Kit Selection
EXAMPLE: Model #PD07R-AAS-PCC
Fluid Section Service Kit # 637427-CC
PD07X-X-X
RELEASED:
11-30-06
REVISED:
2-20-07
(REV. 02)
Figure 1
PD07R - X A S - X X X
PD07R - XAS - X X X
637427 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand PD07 Series

  • Page 1 OPERATOR’S MANUAL PD07X-X-X INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 11-30-06 REVISED: 2-20-07 (REV. 02) 3/4" DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump mate- rial options.
  • Page 2: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. / or carefully and slowly loosening and removing out- EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS let hose or piping from pump. STATIC SPARK HAZARDOUS PRESSURE HAZARDOUS MATERIALS.
  • Page 3: General Description

    Hytrel® and Tefl on® are registered trademarks of the DuPont Company Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refi ning Company) ARO® is a registered trademark of Ingersoll-Rand Company...
  • Page 4: Typical Cross Section

    PARTS LIST / PD07X-X-X FLUID SECTION 637427-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Op- tion, refer to -XX in chart below), and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate® FML-2 grease (page 6). SEAT OPTIONS BALL OPTIONS MATERIAL CODE...
  • Page 5: Torque Requirements

    PARTS LIST / PD07X-X-X FLUID SECTION COLOR CODE FOR THE AIR MO- Diaphragm Ball TOR SECTION, SEE Material Color Color PAGES 6 & 7. Hytrel Cream Black ( ) Santoprene Tefl on PTFE White White ( ) Dot Torque Sequence Figure 3 View for PD07R-XAS-XXT (Tefl on diaphragm) confi guration only.
  • Page 6: Diaphragm Pump Service

    PARTS LIST / PD07X-X-X AIR MOTOR SECTION Indicates parts included in 637428 air section repair kit. AIR MOTOR PARTS LIST Item Description (Qty) Part No. [Mtl] Item Description (Qty) Part No. [Mtl] (size) (size) 101 Center Body (1) 96315 [PPG] 141 Valve Plate (1) 96173 [CK]...
  • Page 7: Major Valve Disassembly

    PARTS LIST / PD07X-X-X AIR MOTOR SECTION PILOT VALVE PARTS 637438 (optional) 201 (optional) 103L 103R 118 121 174 PILOT VALVE PARTS TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS. MAJOR VALVE (123) Torque to 4 - 6 in. lbs (0.45 - 0.68 Nm). (134) Torque to 15 - 20 in.
  • Page 8: Troubleshooting

    TROUBLE SHOOTING Product discharged from air exhaust. Low output volume. Check for diaphragm rupture. Check air supply. Check tightness of (14) bolt. Check for plugged outlet hose. For the pump to prime itself, it must be mounted in the Air bubbles in product discharge. vertical position so that the balls will check by gravity.

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