Outdoor Gourmet GR2210613-OG-00 Assembly Instructions & User Manual
Outdoor Gourmet GR2210613-OG-00 Assembly Instructions & User Manual

Outdoor Gourmet GR2210613-OG-00 Assembly Instructions & User Manual

Premium gas grill

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Assembly Instructions
& User's Manual
Premium Gas Grill
Model number: GR2210613-OG-00
Ref. style: 160864
Please keep this instruction manual for future reference
Customer Service: 1-888-922-2336
7:00 am to 12:00 am CST (daily)
Live Chat at: www.academy.com
Email: customerservice@academy.com
----------------------OR--------------------
Customer Service: 1-888-837-1380, 10:00am to 7:00pm, Monday thru Friday,
CST
(Made in China)

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Summary of Contents for Outdoor Gourmet GR2210613-OG-00

  • Page 1 Assembly Instructions & User’s Manual Premium Gas Grill Model number: GR2210613-OG-00 Ref. style: 160864 Please keep this instruction manual for future reference Customer Service: 1-888-922-2336 7:00 am to 12:00 am CST (daily) Live Chat at: www.academy.com Email: customerservice@academy.com ----------------------OR-------------------- Customer Service: 1-888-837-1380, 10:00am to 7:00pm, Monday thru Friday,...
  • Page 2: Table Of Contents

    Table of Contents Warnings 2–7 --------------------------------------------------------------------------------------------- Tools Required ----------------------------------------------------------------------------------- Product Diagram ------------------------------------------------------------------------------- Parts List 9–12 -------------------------------------------------------------------------------------------- Hardware and Tools List ------------------------------------------------------------------ Replacement Part List 14–16 ---------------------------------------------------------------------- Assembly Instructions 17–28 ---------------------------------------------------------------------- Leak Test 29–30 -------------------------------------------------------------------------------------------- Lighting Instructions 31–32 ------------------------------------------------------------------------- Wood Chip Tray Operation Instructions 33–34 ----------------------------------------- Care and Maintenance...
  • Page 3: Warnings

    Warnings SAFETY LABELS DANGER: Indicates an imminent hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
  • Page 4 Warnings WARNING ⚫ This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage or any other enclosed area. ⚫ This outdoor cooking gas appliance is not intended to be installed in or on boats. This appliance is not intended to be installed recreational...
  • Page 5 Warnings USE OF LP GAS CYLINDER AND INSTALLATION BEFORE INSTALLING: The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2 or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
  • Page 6 Warnings DANGER ⚫ DO NOT connect this grill to an existing #510 POL cylinder valve with Left hand threads. The Type 1 valve can be identified with the large external threads on the valve outlet. ⚫ DO NOT connect to a propane cylinder exceeding its capacity. ⚫...
  • Page 7 Warnings INSTALLING GAS CYLINDER Check that the cylinder valve is closed by turning the knob in clockwise. Pull out the cylinder holder along the slot. Place the cylinder into cylinder holder and tighten the fixing bolt. Place cylinder so that the valve opening faces the side burner in such a way that the hose is not kinked/damaged.
  • Page 8: Tools Required

    Warnings CONNECTION PROCEDURES Make sure the tank valve is closed (turn valve clockwise until tight). Check tank valve to insure it has proper external male threads. Make sure all burner valves are turned OFF. Inspect valve connections, port, and regulator assembly.
  • Page 9: Product Diagram

    Product Diagram Page 8 of 39 20201230-Ver.1.0...
  • Page 10: Parts List

    Parts List Warming Rack 1 pc Cooking Grate 3 pcs Flame Tamer 5 pcs Grill Body Assembly 1 pc Side Burner Grate 1 pc Side Burner Assembly 1 pc Side Burner Control 1 pc Panel Control Knob Bezel 1 pc Page 9 of 39 20201230-Ver.1.0...
  • Page 11 Parts List Control Knob / Side 1 pc Burner Control Knob Side Table Assembly 1 pc Side Table Panel 1 pc Grease Cup 1 pc Grease Collecting Tray 1 pc Left Cart Side Panel 1 pc Assembly Door Handle Bezel 4 pcs Tank Holder Assembly 1 pc...
  • Page 12 Parts List Rear Cart Assembly 1 pc Bottom Cart Panel 1 pc Right Cart Side Panel 1 pc Front Cart Assembly 1 pc Cart Frame Connecting 4 pcs Tube Door Handle 2 pcs Left Door Assembly 1 pc Plastic Insert 4 pcs Page 11 of 39 20201230-Ver.1.0...
  • Page 13 Parts List Right Door Assembly 1 pc Locking Caster 4 pcs Griddle 1 pc Thermometer 1 pc Thermometer Bezel 1 pc Side Burner Lid Handle 1 pc Wood Chip Tray 1 pc Channel Wood Chip Tray 1 pc Assembly Page 12 of 39 20201230-Ver.1.0...
  • Page 14: Hardware And Tools List

    Hardware and Tools List 1 pc Phillips Head Screwdriver 8 pcs M4x10mm Bolt (Silver) 46 pcs M6x12mm Bolt (Black) 1 pc Hex Nut Wrench 1 pc LR6/AA Battery 8 pcs M6x12mm Bolt (Silver) 6 pcs M4x8mm Bolt 2 pcs M4 Washer 2 pcs M4 Nut 1 pc...
  • Page 15: Replacement Part List

    Replacement Part List (I) Page 14 of 39 20201230-Ver.1.0...
  • Page 16 Replacement Part List (II) Part Number Component Part Name Part Number Component Part Name MET-5B0065 Warming Rack MET-5B0066 Cooking Grate MET-5B0067 Flame Tamer MET-5B0068 Grill Body – Lid HAR-5B0002 Grill Body – Burner Cotter Pin HAR-5B0001 Grill Body – Burner Fixing Pin MET-5B0028 Grill Body –...
  • Page 17 Replacement Part List (II) Part Number Component Part Name Part Number Component Part Name MET-5B0061 Cart Frame Connecting Tube MET-5B0062 Door Handle MET-5B0063 Left Door Assembly PLA-5B0006 Plastic Insert MET-5B0064 Right Door Assembly HAR-5B0004 Locking Caster MET-6B0016 Griddle THE-6B0001 Grill Body – Thermometer THE-6B0002 Grill Body –...
  • Page 18: Assembly Instructions

    Assembly Instructions Step 1. Connect the Front Cart Assembly (20) and Rear Cart Assembly (17) with 4 pcs Cart Frame Connecting Tube (21) then secure them with 8 pcs M6x12 Bolts Black (C). Do not fully tighten the bolts. Hardware: #C–...
  • Page 19 Assembly Instructions Step 3. Attach the Right Cart Side Panel (19) to the cart assembly using 4 pcs M6x12 Bolts Black (C). Do not fully tighten the bolts. Hardware: #C – 4 pcs Step 4. Attach the Bottom Cart Panel (18) to the cart assembly using 10 pcs M6x12 bolts Black (C).
  • Page 20 Assembly Instructions Step 5. Insert the Locking Casters (26) into the threaded holes on the bottom of the cart assembly. Use the Hex Nut Wrench (D) to tighten the caster by turning in clockwise until it is fully secured. Tool: #D –...
  • Page 21 Assembly Instructions Step 7. Attach the Left Door Assembly (23) and Right Door Assembly (25) to the cart assembly using 8 pcs M4x10 bolts Silver (B). Hardware: #B – 8 pcs Step 8. Attach the Door Handles (22) and Door Handle Bezels (15) to the doors with the Plastic Inserts (24) using 4 pcs M6x12...
  • Page 22 Assembly Instructions Step 9. This step needs two people to complete! Put the Grill Body assembly (4) carefully on top of the cart assembly. Secure the part in place as shown with 4 pcs of M6x12 bolts Black (C) as shown. Be careful to support the grill body and cart assembly during this step.
  • Page 23 Assembly Instructions Step 11. Slide the Wood Chip Tray Assembly (32) into the wood chip tray channel as shown. Step 12. Disassemble the Thermometer Washer (J) and Thermometer Nut (K) from the Thermometer (28). Attach the thermometer and the Thermometer Bezel (29) to the grill lid.
  • Page 24 Assembly Instructions Step 13. Attach the Side Table Panel (11) to the Side Table Assembly (10) using 2 pcs M6x12 bolts Black (C). Hardware: #C – 2 pcs Step 14. Loosen 4 pcs pre-attached bolts M6x12 bolts Black (C) on the right side of the grill body and adjust to 3/16”...
  • Page 25 Assembly Instructions Step 15. Attach the Side Burner Control Panel (7) to the Side Burner Assembly (6) using 2 pcs M6x12 bolts Black (C). Hardware: #C – 2 pcs Step 16. Loosen 4 pcs pre-attached bolts M6x12 bolts Black (C) on the left side of the grill body and adjust to 3/16”...
  • Page 26 Assembly Instructions Step 17. Remove 2 pcs pre-assembled bolts M4x8mm (G) from the side burner valve. Pull the side burner panel slightly forward (Step 1) and insert the valve outlet (orifice) into the side burner port (Step 2). Then insert the valve to the hole on side burner control panel (Step 3).
  • Page 27 Assembly Instructions Step 19. Remove 2 pcs pre-assembled bolts M4x8mm (G) from the Side Burner Lid Handle (30). Attach the Side Burner Lid Handle (30) to the side burner lid by using the removed bolts. Hardware: #G – 2 pcs Step 20.
  • Page 28 Assembly Instructions Step 21. Slide the Grease Cup (12) into the holding bracket at the bottom of the drip tray. Be sure the handle is facing outward. Step 22. Place the Warming Rack (1), Cooking Grates (2), Flame Tamer (3) , Griddle (27) and Side Burner Grate (5) on the grill as shown.
  • Page 29 Assembly Instructions Step 23. Install a LR6/AA Battery (E) into the igniter. Hardware: #E – 1 pc Step 24. Your unit is fully assembled! Make sure to read and follow the complete Instruction Manual before using this appliance. Page 28 of 39 20201230-Ver.1.0...
  • Page 30: Leak Test

    Leak Test GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the entire system for leaks following the procedures listed below.
  • Page 31 Leak Test 3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings. 4. Turn the gas back on and recheck. 5. Should gas continue to leak from any of the fittings, turn off the gas supply and contact customer service department at 1-888-922-2336, 7:00 am to 12:00 am CST (daily) or 1-888-837-1380, Mon to Fri, 10:00am –...
  • Page 32: Lighting Instructions

    Lighting Instructions BEFORE LIGHTING WARNING ⚫ Inspect the gas supply hose prior to turning the gas ON. ⚫ If there is evidence of cuts, wear, or abrasion, the hose must be replaced prior to use. ⚫ Do not use the grill if the odor of gas is present. ⚫...
  • Page 33 Lighting Instructions USING MATCH HOLDER TO LIGHT BURNER Turn off all burner valves. Make sure the lid is open. Place a lighted match on the match holder and hold next to the burner. Turn the control knob(s) to the “HI” position. Burner should light immediately. If the burner does not light in 5 seconds, turn the knob off and wait for 5 minutes then repeat above procedures.
  • Page 34: Wood Chip Tray Operation Instructions

    Wood Chip Tray Operation Instructions 1. Soak the wood chips in water for 1 hour prior to use. 2. Pull out the wood chip tray from the grill body as shown. 3. Open the wood chip tray cover and place the soaked wood chips into the tray. 4.
  • Page 35 Wood Chip Tray Operation Instructions CAUTION The wood chip tray and lid get very hot. Avoid handling them while in use. Always wear protective oven mitts when handling hot components. Cooking Tip – Flavoring wood: ⚫ Small wood chips work best inside the wood chip box. ⚫...
  • Page 36: Care And Maintenance

    Care and Maintenance You should inspect the burners at least once a year or immediately after any of the following conditions occur: The smell of gas in conjunction with the burner flames appearing yellow. The grill does not reach temperature. The grill heats unevenly.
  • Page 37 Care and Maintenance MAIN BURNER REPLACEMENT: 1. Remove the cooking grates and flame tamers. 2. Remove the burner cotter pin as shown. 3. Remove the fixing bolt of the ignition electrode & unplug the electrode wire. 4. Remove the burner from the grill body. Step 2 Step 4 TO REINSTALL THE MAIN BURNERS:...
  • Page 38 Care and Maintenance SIDE BURNER REPLACEMENT: 1. Open the side burner lid and remove the griddle and side burner grate. 2. Remove two burner fixing bolts at the bottom of side burner assembly as shown. 3. Unplug the ignition wire on the side burner. 4.
  • Page 39: Trouble Shooting

    Trouble Shooting Problem: Possible Causes: Corrective Actions: Burner cannot 1. LP cylinder fuel is used up. 1. Change a new full LP cylinder. light. 2. Bad electrode spark. 2. Check to see if the spark will 3. Burner may not be properly match with the vents of burner.
  • Page 40: Warranty Information

    Warranty Information Manufacturer warrants this Product to be free from defects in workmanship and materials for a period of 1 year from the date of purchase, PROVIDED claims are submitted, in writing, with proof of purchase. If any part of this item fails because of a manufacturing defect within the Limited Warranty Period, Manufacturer offers to replace such part(s) provided that such parts have not been improperly repaired, altered, or tampered with or subject to misuse, abuse or exposed to corrosive conditions.

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