KLAY-INSTRUMENTS 2000 Series Instruction Manual

KLAY-INSTRUMENTS 2000 Series Instruction Manual

Intelligent pressure- and level transmitters
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PRESSURE- AND LEVEL TRANSMITTERS
Read this manual before working with the product. For personal and system safety and for optimum product
performance, make sure you thoroughly understand the contents before installing, using, or maintaining the
Series 2000, Series 2000-SAN, Series CER-2000 and the Series 2000-Hydrobar. Read the precautions and
warnings on the last page.
SERIES 2000
Manufactured by:
www.klay-instruments.com
INSTRUCTION MANUAL
"INTELLIGENT"
SERIES 2000-SAN
SERIES 2000
SERIES CER-2000
SERIES 2000-HYDROBAR
WARNING
SERIES 2000-SAN
Nijverheidsweg 5
P.O. Box 13
Tel: +31 521-591550
Fax: +31 521-592046
SERIES CER-2000
7991 CZ DWINGELOO
7990 AA DWINGELOO
The Netherlands
E-Mail:
info@klay.nl

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Summary of Contents for KLAY-INSTRUMENTS 2000 Series

  • Page 1 Series 2000, Series 2000-SAN, Series CER-2000 and the Series 2000-Hydrobar. Read the precautions and warnings on the last page. SERIES 2000 SERIES 2000-SAN SERIES CER-2000 Nijverheidsweg 5 7991 CZ DWINGELOO Manufactured by: P.O. Box 13 7990 AA DWINGELOO Tel: +31 521-591550 The Netherlands www.klay-instruments.com Fax: +31 521-592046 E-Mail: info@klay.nl...
  • Page 2: Table Of Contents

    CONTENTS SECTION PAGE Introduction Description Series 2000-SAN Description Series 2000 Description Series CER-2000 Description Series 2000-Hydrobar Barometric reference Dimensions Dimensions Series 2000-SAN Dimensions Series 2000 Dimensions Series CER-2000 Dimensions Series 2000-Hydrobar Dimensions Series 2000-Hydrobar Junction box (G59) Installing Transmitter Installing Weld-on adaptor Installing Series 2000-SAN Installing Series 2000 Installing Series CER-2000...
  • Page 3: Introduction

    Instruction Manual Series 2000 HART Klay Instruments INTRODUCTION The Series 2000 and Series 2000-SAN are solid-state pressure- and level transmitters based upon a bridge resistive silicon sensor, with a very high burst pressure. The sensor element is mounted in a stainless steel foot.
  • Page 4: Dimensions

    Instruction Manual Series 2000 HART Klay Instruments DIMENSIONAL DRAWINGS SERIES 2000-SAN (CODE W) PARTS MATERIAL Cover AISI 304 Pushbutton + Display Cover with venting AISI 304 Venting PG Cable gland O-Ring (2 pcs) EPDM Electronics housing AISI 304 Foot AISI 316 Lock ring AISI 304 Weld-on Adaptor...
  • Page 5: Dimensions Series 2000-Hydrobar

    Instruction Manual Series 2000 HART Klay Instruments SERIES 2000-HYDROBAR PARTS MATERIAL Cover AISI 304 Pushbuttons + Display Cover met Venting AISI 304 Venting PG Cable gland O-Ring (2 pcs) EPDM Electronics Housing AISI 304 Connection to Cable AISI 316 Cable with Venting Sensor foot AISI 316 Diaphragm protection cap...
  • Page 6: Installing Transmitter

    Instruction Manual Series 2000 HART Klay Instruments INSTALLING TRANSMITTER The diaphragm of the transmitter is protected with a special protection cap. Protect the diaphragm until installation takes place. DO NOT DAMAGE THE DIAPHRAGM INSTALLING WELD-ON ADAPTOR A certified welder should perform installation of the weld-on adaptor. Weld with Argon, MIG or TIG.
  • Page 7: Installing Series Cer-2000

    Instruction Manual Series 2000 HART Klay Instruments INSTALLING TRANSMITTER SERIES CER-2000 The position of the electronic housing is depending on the welding position of the weld-on adaptor. Before welding, locate the weld-on adaptor so that the cable entry and the venting are in the right direction. DO NOT DAMAGE THE THREAD.
  • Page 8: Remaining

    Instruction Manual Series 2000 HART Klay Instruments REMAINING DIGITAL LOCAL INDICATOR All transmitters from the Series 2000 are standard equipped with a digital display. As standard transmitters . The three push buttons and the display are behind the cover (1). are delivered with closed covers an option a ransparent cover can be delivered to achieve the display can be used as a local display in the...
  • Page 9: Intrinsically Safe And Non Sparking (Ex)

    Instruction Manual Series 2000 HART Klay Instruments INTRINSICALLY SAFE and NON SPARKING (Ex version) The Series 2000, Series 2000-SAN, Series CER-2000 and Series 2000-Hydrobar-cable are also available for intrinsically safe (Zone 0). The Series 2000, Series 2000-SAN, Series 2000-Cable and Series 2000- SAN-Cable are also available for Non-Sparking (Zone 2).
  • Page 10: Functional Safety - Sil

    Detailed information can be found in the Safety manual of the instrument. The most recent version of the Safety manual is available on: under section Downloads. www.klay-instruments.com TRACEBILITY YEAR OF MANUFACTURING The year of manufacturing of the transmitter can be traced as follows: take the first two numbers from the serial number that is engraved in the transmitter and add 1970 to it.
  • Page 11: Software Revision

    Instruction Manual Series 2000 HART Klay Instruments SOFTWARE REVISIONS Due to the improvements on the Series 2000, there are several software versions (revisions). For this reason it is possible the transmitter you are working with does not support some options, which are discussed in this manual.
  • Page 12: Programming Points (P101 - P114)

    Instruction Manual Series 2000 HART Klay Instruments PROGRAMMING POINTS (P101 – P114) Programming points The following points can be adjusted with the three P101 Zero adjustment (4 mA) push buttons. For an explanation of these points see P102 the following pages of this manual. Span adjustment (20 mA) P103 Cancel mounting position effect...
  • Page 13: Explanation Of Programming Points

    Instruction Manual Series 2000 HART Klay Instruments EXPLANATION PROGRAMMING POINTS P101 to P114 ZERO ADJUSTMENT (4 mA) P101 The transmitter as standard is adjusted to 4.00 mA at atmospheric pressure. It is also possible to adjust a zero-suppression or elevation. For example: Zero elevation of 1.45 psi.
  • Page 14: P104 Pressure Unit On Display

    Instruction Manual Series 2000 HART Klay Instruments ADJUSTMENT PRESSURE UNIT ON DISPLAY (See Conversion table) P104 Several engineering units can be shown on the display by using a conversion factor. (See conversion table below). As standard the pressure unit of the transmitter is set to bar. Four engineering units can be used for displaying the applied pressure on the display (mH2O, inH2O, bar and PSI).
  • Page 15: P107 Process Temperature Indication

    Instruction Manual Series 2000 HART Klay Instruments Push [PROG] to confirm this. Now the process temperature appears on the display (Indication: +/-2C). This will remain on the display. To get the actual pressure back on the display you have to push again on P107 until the actual pressure appears on the display again.
  • Page 16: P111 Linearization

    Instruction Manual Series 2000 HART Klay Instruments Push 10 times at [] / SPAN till "110" appears on the display. Confirm with [PROG]. The display will readout 'Curr' Press [] / SPAN once The display will readout 'Unit'. Confirm with [PROG]. The display shows a pressure value.
  • Page 17 Instruction Manual Series 2000 HART Klay Instruments Linearization horizontal tank (Elliptic) Cylindrical horizontal tank Cylindrical tank with cone-shaped ends Push [PROG] until "100" is shown on the display. Push 11 x at [] / SPAN till "111" appears. (Confirm with [PROG]) Push [] once.
  • Page 18: P112 Density

    Instruction Manual Series 2000 HART Klay Instruments Linearization vertical tank with spherical cone Push [PROG] till "100" appears on the display.  Push 11 times at [ ] till "111" appears. (Confirm with [PROG])  Push three times at [ ].
  • Page 19: P114 Response Time From Push Buttons

    This DTM is developed to make configuration changes of Klay Series 2000 HART transmitters easy. This DTM can be used with almost every FDT-container. The most recent version of the DTM file (zip file) is under section “Downloads”. available on: www.klay-instruments.com Unzip the file and run the installation. H/US/2000-HART/05-2021/07 Page 19...
  • Page 20: Programming Of The Series 2000

    There is also a Device Description (DD) available for the Series 2000 HART. This DD can be used for configuring a Series 2000 HART transmitter using Simatic PDM. The most recent version of the DD file under section “Downloads”. Unzip (zip file) is available on: www.klay-instruments.com KLAY_PDM_HART_REV8.zip and run DeviceInstall.exe. SPECIFICATIONS Manufacturer...
  • Page 21 Instruction Manual Series 2000 HART Klay Instruments H/US/2000-HART/05-2021/07 Page 21...
  • Page 22: Precautions And Warnings

    (technical field) and therefore does not warrant the suitability of its product for the application selected by the customer. Manufactured by: Nijverheidsweg 5 7991 CZ DWINGELOO P.O. Box 13 7990 AA DWINGELOO Tel: +31-521-591550 The Netherlands Fax: +31-521-592046 E-mail: info@klay.nl www.klay-instruments.com H/US/2000-HART/05-2021/07 Page 22...
  • Page 23: Attachment: Eu-Declaration Of Conformity

    Instruction Manual Series 2000 HART Klay Instruments Attachment: EU-Declaration of Conformity EU-DECLARATION OF CONFORMITY Klay Instruments B.V. Nijverheidsweg 5, 7991 CZ Dwingeloo, The Netherlands Certify that the equipment intended for use in potentially explosive atmospheres, only new products, indicated here after: Electronic Pressure / Level Transmitter Series 2000, Series 2000-SAN, Series 2000-Cable, Series 2000-SAN-Cable, Series CER-2000 and Series 2000-Hydrobar-Cable, Series 2000-Hydrobar-EXTD, Hydrobar-I-Cable and Temperature Transmitter Series TT-2000.
  • Page 24 Instruction Manual Series 2000 HART Klay Instruments equipment for use with dust equipment in compliance with European standards for explosive atmospheres equipment in compliance with specific building rules for intrinsically save equipment equipment in compliance with specific building rules for intrinsically save equipment equipment in compliance with specific building rules for non-sparking save equipment equipment for use with gas of subdivision C...

This manual is also suitable for:

2000-san seriesCer-2000 series2000-hydrobar series

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