1. Manuals
  2. Brands
  3. KLAY-INSTRUMENTS Manuals
  4. Transmitter
  5. PROFIBUS PA 4000 Series
  6. Instruction manual

KLAY-INSTRUMENTS PROFIBUS PA 4000 Series Instruction Manual

Intelligent pressure and level transmitters
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
"Intelligent" Pressure and level transmitters
SERIES 4000 and 4000-SAN
• Warning •
Read the recommendations and warnings in this manual before the instrument is installed. For personal safety,
optimal use and maintenance of the Series 4000 and 4000 SAN, these instructions should be studied carefully.
Manufactured by:
www.klay.nl
INSTRUCTION MANUAL
PROFIBUS PA
Nijverheidsweg 5
P.O. Box 13
Tel: +31-521-591550
Fax: +31 -521-592046
7991 CZ DWINGELOO
7990 AA DWINGELOO
The Netherlands
E-mail:
info@klay.nl

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PROFIBUS PA 4000 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for KLAY-INSTRUMENTS PROFIBUS PA 4000 Series

Summary of Contents for KLAY-INSTRUMENTS PROFIBUS PA 4000 Series

  • Page 1 INSTRUCTION MANUAL "Intelligent" Pressure and level transmitters SERIES 4000 and 4000-SAN PROFIBUS PA • Warning • Read the recommendations and warnings in this manual before the instrument is installed. For personal safety, optimal use and maintenance of the Series 4000 and 4000 SAN, these instructions should be studied carefully. Manufactured by: Nijverheidsweg 5 7991 CZ DWINGELOO...

  • Page 2: Table Of Contents

    Instruction manual Series 4000-PROFIBUS® PA CONTENTS INTRODUCTION........................3 DESCRIPTION SERIES 4000-SAN ........................3 DESCRIPTION SERIES 4000 ........................... 3 BAROMETRIC REFERENCE ........................... 3 DIMENSIONAL DRAWINGS ....................4 INSTALLING THE TRANSMITTER ..................... 5 INSTALLING WELD-ON NIPPLE ........................5 INSTALLING TRANSMITTER SERIES 4000-SAN (Code W) ................5 INSTALLING TRANSMITTER SERIES 4000 (Code W33) ...................

  • Page 3: Introduction

    Instruction manual Series 4000-PROFIBUS® PA INTRODUCTION The Series 4000 and Series 4000-SAN are solid-state pressure- and level transmitters based upon a piezoresistive silicon sensor, with a very high burst pressure. The sensor element is mounted in a stainless steel foot. A strong stainless steel "flush" diaphragm protects the sensor from the process medium.

  • Page 4: Dimensional Drawings

    Instruction manual Series 4000-PROFIBUS® PA DIMENSIONAL DRAWINGS Series 4000-SAN Front view: Transparant cover, option “I” (extra price) Description Material Description Material ① Cover SS 304 ⑧ Foot SS 316 ② Display with navigation button ⑨ Lock ring SS 304 ③ Cover with venting SS 304 ⑩...

  • Page 5: Installing The Transmitter

    Instruction manual Series 4000-PROFIBUS® PA INSTALLING THE TRANSMITTER The diaphragm of the transmitter is protected with a special protection cap. Protect the diaphragm until installation takes place. Do not damage the diaphragm. INSTALLING WELD-ON NIPPLE A certified welder should perform the installation of the weld-on nipple. Weld with Argon, MIG or TIG, with the smallest welding pin possible.

  • Page 6: Mounting Position

    Instruction manual Series 4000-PROFIBUS® PA MOUNTING POSITION When the transmitter is mounted horizontally, the cable gland must be pointed downwards. MOUNTING POSITION EFFECT All transmitters are calibrated in vertical position (diaphragm points downwards). If the transmitter is mounted in another position, there can be a little zero shift. After installation of the transmitter the zero must be set to 0,000 with P103 cancel mounting position effect.

  • Page 7: Grounding

    Instruction manual Series 4000-PROFIBUS® PA The figure on page 6 shows the wiring connection of the transmitter. The 2-wires must be connected to the terminal board. The polarity of the Series 4000-PROFIBUS PA is independent and reversing the polarity will not affect the functionality or damage the transmitter. The transmitter automatically detects the polarity of the connected Profibus®...

  • Page 8: Graphic Display And Navigation Button

    Instruction manual Series 4000-PROFIBUS® PA GRAPHIC DISPLAY AND NAVIGATION BUTTON The Series 4000 has a multifunctional display where different values can be displayed simultaneously. The display is equipped with a backlight. The entire menu is controlled by a navigation button. The navigation button has the following possibilities of movement: up, down, left, and right.

  • Page 9: Summary Programming Points

    Instruction manual Series 4000-PROFIBUS® PA GRAPHIC DISPLAY READOUT When the transmitter is powered, a startup screen with the name of the transmitter (Series 4000) and the software version appear for a few seconds. The PROFIBUS® address is shown at the bottom of the display.

  • Page 10: Explanation Programming Points

    Instruction manual Series 4000-PROFIBUS® PA EXPLANATION PROGRAMMING POINTS 6.1 ZERO ADJUSTMENT The transmitter is set to 0 mbar at atmospheric pressure. The ZERO can be adjusted at a lower or higher point. This will be explained step by step by an example. Example: Increase ZERO till 100 mbar.

  • Page 11: Cancel Mounting Position Effect

    Instruction manual Series 4000-PROFIBUS® PA When a compound range must be adjusted (for example -1 till +3 bar), a span of 4 bar must be programmed. The Zero (P101) must be set at -1 bar. The transmitter is adjusted at - 1 bar = Zero and +3 bar = Span. If the process temperature at -1 bar is above 20 °C another filling oil must be applied inside the transmitter (Option G26).

  • Page 12: Damping Adjustment

    Instruction manual Series 4000-PROFIBUS® PA 6. The Analog Input Block parameters needs to be adjusted accordingly. 6.6 DAMPING ADJUSTMENT The transmitter has an adjustable damping between 0,00 to 25,00 seconds. Factory setting = 0,00 seconds 1. Navigate to program point P106 – DAMPING, and push the navigation button to enter the menu.
  • Page 13 Instruction manual Series 4000-PROFIBUS® PA stored in a change of temperature more than 2 °C. For the ambient temperature this is 5 ̊ C. By choosing Reset the previous stored values will be deleted.  Sec. Value: Three choices appear on the screen for the secondary readout on the main screen: Unit, Rate and Temperature.

  • Page 14: Readout

    Instruction manual Series 4000-PROFIBUS® PA CAUTION: Do not change the Zero, Span, Unit or Readout (P109) after configuring the Profibus Out scaling, as described above. Changing will result in invalid Profibus communication. 6.9 READOUT In this menu, the readout on the display is determined. This is the type of measurement appearing on the home screen.
  • Page 15 Instruction manual Series 4000-PROFIBUS® PA Select No Lin. and confirm this with the button. The Save icon will be displayed to indicate that the setting is saved. The following pages describe the setting for each type of linearization. LINEARIZATION HORIZONTAL TANK (WITH FLAT END) 1.
  • Page 16 Instruction manual Series 4000-PROFIBUS® PA LINEARIZATION HORIZONTAL TANK WITH A PARABOLIC END (CYLINDRICAL OR ELLIPTIC) 1. Navigate to Hor. Tank. with the navigation button, and push to confirm. 2. Two choices appear on the screen: Input and Simulate 3. Select Input, and push to confirm. 4.
  • Page 17 Instruction manual Series 4000-PROFIBUS® PA LINEARIZATION VERTICAL TANK WITH A CONICAL BOTTOM 1. Navigate to Vert. Sphere. with the navigation button, and push to confirm. 2. Two choices appear on the screen: Input and Simulate 3. Select Input, and push to confirm. 4.
  • Page 18 Instruction manual Series 4000-PROFIBUS® PA LINEARIZATION VERTICAL TANK WITH A SPHERICAL BOTTOM 1. Navigate to Vert. Cone. with the navigation button, and push to confirm. 2. Two choices appear on the screen: Input and Simulate 3. Select Input, and push to confirm. 4.
  • Page 19 Instruction manual Series 4000-PROFIBUS® PA LINEARIZATION VERTICAL TANK WITH A TRUNCATED BOTTOM 1. Navigate to Vert. Trunc. with the navigation button, and push to confirm. 2. Two choices appear on the screen: Input and Simulate 3. Select Input, and push to confirm. 4.
  • Page 20 Instruction manual Series 4000-PROFIBUS® PA FREE LINEARIZATION FREE LINEARIZATION IN PROCESS 1. Navigate to program point P110 – TANK LIN, and push to confirm. 2. Navigate to Free lin. with the navigation button, and push to confirm. 3. Two choices appear on the screen: Measured and Manual 4.
  • Page 21 Instruction manual Series 4000-PROFIBUS® PA FREE LINEARIZATION MANUALLY When it’s not possible to enter and measure for a linearization in an actual process condition, a free linearization can be configured manually. Known measurements values and volumes must be entered manually in the transmitter. 1.

  • Page 22: Information

    Instruction manual Series 4000-PROFIBUS® PA Save: When all desired measurements are completed and all parameters have been set, the linearization must be saved. Push the navigation button to the left to Exit and select to save the linearization. The transmitter will return to the main menu. WARNING AND PRECAUTIONS ...

  • Page 23: Pa Address

    Instruction manual Series 4000-PROFIBUS® PA 6.13 PA ADDRESS In this menu a PA Address from 2 till 126 can be selected. 1. Navigate to program point P113 - PA Address and push the navigation button to enter the menu. 2. Select the address with the navigation button and push to confirm. Select to save the setting.
  • Page 24 Instruction manual Series 4000-PROFIBUS® PA Block Type Description Function Block Control system behavior like for example: Analog Input, Analog Output, Discrete Input, Discrete Output and Totalizer. Transducer Block Converting mapping between process data and Function Blocks. The Transducer Block is used to perform preprocessing and calibration parameters of device data according to specific device settings.
  • Page 25 Instruction manual Series 4000-PROFIBUS® PA DEVICE_ID VisibleString(16) Manufacturer specific identification of the device DEVICE_SER_NUM VisibleString(16) Serial number of the field device Detailed information of the device, bitwize coded. DIAGNOSIS OctetString(4) More than one message possible at once. Additional manufacturer-specific information of the DIAGNOSIS_EXT OctetString(6) device, bitwize coded.
  • Page 26 Instruction manual Series 4000-PROFIBUS® PA MSB: 0x40 -> Number of the PROFIBUS PA Profile OctetString(2) profiles within PI Profile Class 64 LSB: 0x02 -> Class B Profile_Revision Unsigned16 0x302: PA Profile Revision 3.02 Execution_Time Unsigned8 Number_of_Parameters Unsigned16 52, number of parameters Address_of_View_1 Unsigned16 0x05F8, View_1 has an index 248...
  • Page 27 Instruction manual Series 4000-PROFIBUS® PA Status Unsigned8 Simulation status COMM_STATE Unsigned8 INTERNAL communication status PV LRV Float Transducer Lower Range Value (Zero) PV URV Float Transducer Upper Range Value (Span) PV DAMPING VALUE Float PV damping value in seconds RESERVED Float RESERVED Float...
  • Page 28 Instruction manual Series 4000-PROFIBUS® PA ST_REV shall be incremented at least by one if at ST_REV Unsigned16 least one static parameter in the corresponding block has been modified TAG_DESC OctetString(32) STRATEGY Unsigned16 ALERT_KEY Unsigned8 TARGET_MODE Unsigned8 Target mode MODE_BLK Record Actual_mode Unsigned8 Actual mode...

  • Page 29: Ident Number

    Instruction manual Series 4000-PROFIBUS® PA NULL_PARAM HI_HI_ALM Record Unacknowledged Unsigned8 State of the upper limit of alarms. Alarm_State Unsigned8 Time_Stamp TimeValue Subcode Unsigned16 Value Float HI_ALM Record State of the upper limit of warnings Unacknowledged Unsigned8 Alarm_State Unsigned8 Time_Stamp TimeValue Subcode Unsigned16 Value...

  • Page 30: Engineering Units

    Instruction manual Series 4000-PROFIBUS® PA ENGINEERING UNITS The following engineering units are supported by the Series 4000 Profibus PA. Index Unit Description 1132 megapascal 1133 kilopascal 1137 1138 mbar millibar 1140 atmosphere 1145 kgf/cm kilogram-force per square centimeter 1147 O (inWC)(4°C) inch of water at 4 °C 1150 O (mmWC)(4°C)

  • Page 31: Rotatable Display

    Instruction manual Series 4000-PROFIBUS® PA ROTATABLE DISPLAY The display from Series 4000 is fully rotatable. To rotate the display, place a small screw driver into the recess on top of the display. Turn it by hand by moving the screw driver into the desired direction, use the other hand to guide this movement to avoid any damages.

  • Page 32: Specifications

    Instruction manual Series 4000-PROFIBUS® PA SPECIFICATIONS Manufacturer Klay Instruments B.V. Instrument Series 4000 and Series 4000-SAN Profibus PA - Slave Profile V3.02 Output Floating point IEEE754 Power Supply 12 - 30 Vdc Transmission speed 31.25 kb/sec Current consumption 13 mA ± 1 mA Fault current 13 mA ±...

  • Page 33: Precautions And Warnings

    Instruction manual Series 4000-PROFIBUS® PA PRECAUTIONS AND WARNINGS  Check if the specifications of the transmitter meet the needs of the process conditions  When the Series 4000-SAN is used as a level transmitter, be aware of the place where the transmitter is mounted. Here are some suggestions: DO NOT mount a level transmitter in- or near filling or discharging pipes.

This manual is also suitable for:

Profibus pa 4000-san series

Table of Contents