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Related Manuals for DoAll 2613-V3
Summary of Contents for DoAll 2613-V3
- Page 1 2613-V3 Serial No: 589-09101 to Band Sawing Machine...
- Page 2 DAMAGE CLAIM PROCEDURES VISIBLE DAMAGE AT THE TIME OF DELIVERY: Note damage on carrier’s delivery receipt. Accept the shipment. It can be returned later if repairs are not possible in the field. Request a “damage inspection” from the delivery carrier: The carrier will send his own people or contract an independent agency to make the inspection. The inspector will request a signature on the report and leave a copy. The carrier “damage inspection” report is not final. If additional damage is found when repairs are started, contact the carrier for another inspection; or at least give them the details of the damage. Do not move the equipment from the receiving area and keep all shipping materials until carrier “damage inspection” report is complete. If possible, take photographs of the damage and keep them for your files. Photos could possibly prove a claim at a later time.
- Page 3 PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING THE MACHINE! For Sales, Parts and Servce, call 1-888-362-5572 DoALL SAWING PRODUCTS 2375B TOUHY AVENUE ELK GROVE, ILLINOIS 60007 U.S.A. The followng regstered trademarks of the DoALL Company are used n ths manual: DoALL and Imperal B-Metal. PRINTED IN U.S.A. PB-533.1 (6-11)
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Page 4: Table Of Contents
TABLE OF CONTENTS MACHINE DIMENSIONS MAINTENANCE Floor Plan ............... Replacing Crowned Bandwheel Tires ..... Insert-Type Saw Guides ......... Front View .............. Electric Motors ............Head Components ..........MACHINE FEATURES Transmission ............Wheel Brush ............Front View .............. Machine Cleaning ........... 14-15 Band Drive Belt ............Mist Coolant ............INSTALLATION Band Mist Lubricator ..........Location ..............TROUBLE SHOOTING OSHA Notice!! ............ -
Page 5: Machine Dimensions
MACHINE DIMENSIONS INCHES (± .03) MILLIMETERS (± 1 mm) FLOOR PLAN... -
Page 6: Front View
MACHINE DIMENSIONS (Continued..) INCHES (± .03) Dmensons MILLIMETERS (± 1 mm) 13" (330.2 mm) 84.64" (2149.9 mm) Work 18" (457.2 mm) 90.64" (2302.3 mm) Heght 24" (609.6 mm) 96.64" (2454.7 mm) 30" (762.0 mm) 102.64" (2607.1 mm) FRONT VIEW... -
Page 7: Machine Features
MACHINE FEATURES FRONT VIEW... -
Page 8: Installation
INSTALLATION All the “left”, “rght”, “front” and “rear” LIFTING desgnatons n ths manual are as vewed by the operator facng the machne controls on A tapped hole is located on top of the machine's saw head. Screw a forged 3/4-10NC eye-bolt into this the electrcal control box. hole for lifting purposes. Net weight of the machine is approximately 1800 pounds (816.5 kg). LOCATION The floor area required by the standard machine is DO NOT lft the machne by ts sawng head. -
Page 9: Electrical Installation
Check the band mist lubricator unit (if supplied) for MACHINE INSTALLATION and ALIGNMENT the proper reservoir level. Refer to the manufacturer (Continued..) supplied literature for reservoir capacity and Place a good quality, 10 inch (254.0 mm) master recommended procedures. square on the worktable against the post's back side. Make sure all other points listed by the Lubrication Measure clearance between the post and square near the bottom of the post. Clearance should be Chart have been properly serviced. -
Page 10: Operation
OPERATION SAFETY PRECAUTIONS Warning Label - READ and UNDERSTAND USING THE JOB SELECTOR Refer to the Job Selector chart located on the upper bandwheel door. It has information about the recommended band type and pitch, band speeds and cutting rates according to the type of material to be cut and its thickness. It also has a radius guide that shows the minimum radii cuts possible with various saw band widths. To use, find the material to be cut in the first column. Then move to the right to find information on coolant application if any, band speed recommendations, feed rates and band type and pitch. -
Page 11: Electrical Controls
Controls for the optional DBW-15 Buttwelder are described in a seperate instruction manual. Standard equipment includes: (a) One (1) set of high-speed, insert-type saw guide blocks for saw BAND SPEED CONTROLS bands from 1/16 to 1/2 inch (1.5 to 12.7 mm) wide; (b) One (1) set of steel saw guide inserts for saw The transmission gear shift lever is located on the bands 1/4 to 1/2 inch (6.4 to 12.7 mm) wide. machine's right side below the worktable. The band speed control is located on the electrical control Informaton about all DoALL saw bands can be box. obtaned from a DoALL sales representatve. - Page 12 SAW BAND PREPARATION (Continued..) Saw Band Removal Always use extreme care when handlng saw Insert-Type Saw Gude Adjustment bands. Wear gloves. These nstructons apply to both the upper Release saw band tension. Then: (a) Open both and lower nsert-type saw gude blocks. bandwheel doors; (b) Remove the post saw band guard; (c) Loosen the screw holding the worktable's Select the saw guide blocks and inserts marked for sawing slot clamp bar and move it aside. the width of the saw band to be used. Then: (a) Place the left insert in the left milled slot;...
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Page 13: Post Adjustment
To adjust: (a) Loosen the lockscrew located inside SAW BAND PREPARATION (Continued..) the upper bandwheel door by using the adjustment knob and turn counterclockwse (this knob also T h e f o l l o w i n g a r e o p e r a t o r t e n s i o n i n g used for band tension adjustment);... -
Page 14: Wheel Brush And Chip Removal
DoALL Company recommends removng chp The following are important contour sawing collectons at least twce per each eght (8) hour precautions which should be observed: shft, and more often wth heaver use. - Page 15 TYPICAL SAWING PROCEDURES The diameter of the drilled starting hole is determined by the size of the saw band being used. Use the Continued..) widest possible saw band for cutting the curve. DO NOT feed work so rapdly that saw band Attempting to cut too small a radius with too wide twstng or bowng occurs. a saw band will cause binding, and the lower bandwheel may become grooved. The chart on For future reference, keep a record of band the Job Selector shows minimum radii cuts possible speed, feed pressure and coolant applcaton with various saw band widths.
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Page 16: Lubrication
CHECK DAILY/ lubricant. Mst Coolant Reservor (Optonal). One (1) quart (0.47 liter) capacity. Keep filled and hoses clear. AS REQUIRED DoALL cutting fluids and/or oils (AL-2000). Contact your DoALL sales representative CHECK DAILY/ for the best oils and/or fluids for your Band Mst Lubrcator (Optonal). Sixteen (16) ounces (0.95 liter) capacity. -
Page 17: Lubrication Diagram
LUBRICATION DIAGRAM FRONT VIEW REAR VIEW... -
Page 18: Maintenance
Cure time is 24 hours. Correct new transmsson nstallaton s extremely mportant because careful algnment INSERT-TYPE SAW GUIDES s necessary. Installaton by a DoALL servce representatve s hghly recommended. Roller Back-Up Bearng WHEEL BRUSH These bearings are sealed and packed for life with a special lubricant. They can be replaced by: (a) Check the lower bandwheel brush occasionally for Removing the snap ring; (b) Pulling out the bearing... -
Page 19: Machine Cleaning
Metal chips and other waste materials may collect around areas such as: saw guides, table surface, T-slots, bandwheels, slides, etc. Remove these materials as soon as possible. The DoALL Company recommends removng chp collectons at least twce per each eght (8) hour shft, and more often wth heaver use. BAND DRIVE BELT The belt driving the input sheave will stretch during use. This stretch should be taken up by moving the... -
Page 20: Trouble Shooting
Repar and adjustment procedures should be SAW BAND IS CUTTING INACCURATELY made by experenced mantenance personnel, Check for worn blade teeth. Inserts that are too or by a DoALL servce representatve. Reference to the machne's electrcal wide for the blade will damage the teeth set. schematc wll be helpful. - Page 21 Tr a n s m s s o n r e p l a c e m e n t , r e p a r s , Check for saw band vibration. adjustments or algnment should be performed only by a DoALL servce representatve. Check for chip welding, or for a chipped tooth lodged TRANSMISSION WILL NOT SHIFT INTO in the cut.
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Page 22: Accessories
ACCESSORIES The followng are accessores sometmes used durng sawng operatons. A DoALL sales representatve can advse you about the current avalablty of any accessory. DISC CUTTER This attachment can be used to cut internal or external circles from 2-1/2 to 30 inches (63.5 to 762.0 mm) in diameter. To set up the disc cutter:... -
Page 23: Workholding Jaws
HEAVY WORK SLIDES (Continued..) Operation procedures are as follows: • Adjust the pulley and cable system for stock width. When using the work slides, replace the worktable's This is done by: (a) Loosening the two (2) knobs center plate with a center plate with an attached located under the rear mounting bracket; (b) block to support stock at the sawing point. Removing any slack in the workholding chain. Heavy Work Slides. WORKHOLDING JAWS This option is used for off-hand and contour sawing. By looping a power feed chain around the workholding jaws, the operator can use the cable... -
Page 24: Chip Blower
Incoming air supply should be between 80 and 90 This factory-installed air-powered worktable has a psi (5.6 and 6.3 kg/cm²). 18 inch (457.2 mm) stroke instead of standard 12 inch (304.8 mm) stroke. The table's working surface DO NOT exceed 90 ps (6.3 kg/cm²). is 24 by 36.5 inches (609.6 by 927.1 mm). Your DoALL sales representative can provide Glde Table complete information on various coolants and their applications. This worktable option has a 26 by 26 inch (660.4 by 660.4 mm) worktable and table travel of 10-3/4 inches (273.0 mm). It can not be tilted. Load BAND MIST LUBRICATOR capacity is 200 pounds (90.7 kg). -
Page 25: Air-Powered Worktable
WORKTABLE OPTIONS (Continued..) The worktable has a work rest pin that acts as a workstop when inserted into the sawing slot. Other worktable features are: (a) A squaring bar that fits Air power feed option can be added to assist in into a worktable T-slot to hold stockpieces during moving the workpiece through the saw band. production sawing; (b) Locks that permit the loading and positioning of heavy stock; (c) Special center The handle must be removed for saw band plates for filing and polishing operations. changing. Set-Up HMD Hydraulc Table Position the workstops located on the left side of... - Page 26 OPTIONAL SAW GUIDE BLOCKS (Continued..) Insert-Type Saw Gudes • High speed, heavy-duty saw guide blocks are for band speeds up to 6000 fpm (1830 m/min). Heavy-Duty Saw Guides With Steel or Carbide-Faced Back-Up Bearing. Roller Saw Gudes High Speed Saw Guides (Standard) Use roller saw guides for continuous high-speed • Precision saw guide blocks are used for band sawing. They are recommended for continuous speeds up to 2000 fpm (608 m/min) with saw band sawing at band speeds over 1300 fpm (390 m/...
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Page 27: Saw Guide Brackets
OPTIONAL SAW GUIDE BLOCKS (Continued..) Type II roller saw gude blocks reduce the work heght capacty by one (1) nch (25. mm) and restrcts rght table tlt to 27°. 90° Saw Guide Brackets. When these brackets are used, be sure to: (a) Install the correct size saw guides; (b) Install the saw band so that it is twisted 90°; when it passes through the saw guide inserts; (c) Operate the machine at band speeds under 1500 fpm (450 m/min). ADJUSTABLE ANGLE SAW GUIDES Type II Roller Saw Guides. -
Page 28: Dust Spout
DUST SPOUT This option is located just below the worktable on the right side of the machine frame near the lower saw guide and attached to a collection system for disposal of chips and other waste materials. MATERIAL HANDLING EQUIPMENT Special material handling equipment such as conveyors or hydraulic tables can enhanced the performance of your machine. Contact your DoALL sales representative for information on any material handling needs that could increase your productivity.