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Related Manuals for DoAll 3613-V5
Summary of Contents for DoAll 3613-V5
- Page 1 3613-V5 Serial No: 569-04101 to Band Sawing Machine...
- Page 2 DAMAGE CLAIM PROCEDURES VISIBLE DAMAGE AT THE TIME OF DELIVERY: Note damage on carrier’s delivery receipt. Accept the shipment. It can be returned later if repairs are not possible in the field. Request a “damage inspection” from the delivery carrier: The carrier will send his own people or contract an independent agency to make the inspection. The inspector will request a signature on the report and leave a copy. The carrier “damage inspection” report is not final. If additional damage is found when repairs are started, contact the carrier for another inspection; or at least give them the details of the damage. Do not move the equipment from the receiving area and keep all shipping materials until carrier “damage inspection” report is complete. If possible, take photographs of the damage and keep them for your files. Photos could possibly prove a claim at a later time.
- Page 3 PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING THE MACHINE! For Sales, Parts and Servce, call1-888-362-5572 DoALL SAWING PRODUCTS 2375B TOUHY AVENUE ELK GROVE, ILLINOIS 60007 U.S.A. The followng regstered trademarks of the DoALL Company are used n ths manual: DoALL and Imperal B-Metal. PRINTED IN U.S.A. PB-517.3 (10-08)
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Page 4: Table Of Contents
TABLE OF CONTENTS MACHINE DIMENSIONS TROUBLE SHOOTING ........18-19 ACCESSORIES Floor Plan ............... Front View .............. Disc Cutter .............. Miter No. 2 Cut-Off (Side Mount) ......MACHINE FEATURES Rip Fence ............... Heavy Work Slides ..........20-21 Front View .............. Workholding Jaws ..........Rear View ............... Air-Operated Power Feed ........Chip Blower ............INSTALLATION Mist Coolant ............ -
Page 5: Machine Dimensions
MACHINE DIMENSIONS INCHES (± .03) MILLIMETERS (± 1 mm) FLOOR PLAN... -
Page 6: Front View
MACHINE DIMENSIONS (Continued..) Dmensons 13" (330.2 mm) 79.88" (2029.0 mm) INCHES (± .03) 19" (482.6 mm) 85.88" (2181.4 mm) Work MILLIMETERS (± 1 mm) Heght 25" (635.0 mm) 91.88" (2333.8 mm) 31" (787.4 mm) 97.88" (2486.2 mm) FRONT VIEW... -
Page 7: Machine Features
MACHINE FEATURES FRONT VIEW... -
Page 8: Rear View
MACHINE FEATURES (Continued..) REAR VIEW... -
Page 9: Installation
INSTALLATION LIFTING All the “left”, “rght”, “front” and “rear” desgnatons n ths manual are as vewed by A tapped hole is located on top of the machine's the operator facng the machne's electrcal saw head. Screw a forged 3/4-10NC eye-bolt into controls. this hole for lifting purposes. Gross weight of the machine is approximately 1850 pounds (839.2 LOCATION kg). -
Page 10: Electrical Installation
MACHINE ALIGNMENT (Continued..) Check the optional band mist lubricator unit for the proper reservoir level. Refer to the manufacturer supplied literature for reservoir capacity and Square the worktable to the side of the post by recommended procedures. loosening the tilt lock bolt located in the machine's frame under the worktable and make the necessary Make sure all other points listed by the Lubrication (a) Position the adjustments. If necessary: Chart have been checked or properly serviced. worktable's tilt angle pointer at zero (0) on the tilt scale; (b) Tighten the tilt lock bolt. -
Page 11: Operation
OPERATION SAFETY PRECAUTIONS Warning Label - READ and UNDERSTAND. USING THE JOB SELECTOR Refer to the Job Selector chart located on the upper bandwheel door. It has information about the recommended band type and pitch, band speeds and cutting rates according to the type of material to be cut and its thickness. It also has a radius guide that shows the minimum radii cuts possible with various saw band widths. To use, find the material to be cut in the first column. Then move to the right to find information on coolant application if any, band speed recommendations, feed rates and band type and pitch. -
Page 12: Electrical Controls
12.7 mm) wide. mushroom head button to stop all functions of the machine. To resume operation, the button must be • One (1) set of steel saw guide inserts for saw bands reset by rotating the button head clockwse until 1/4 to 1/2 inch (6.3 to 12.7 mm) wide. the head pops up. Informaton about all DoALL saw bands can be Other Controls obtaned from a DoALL sales representatve. Dsconnect Swtch. This switch, located on the Insert-Type Saw Gude Adjustment electrical control box enclosure, turns the supplied incoming power to the machine "on" and "off". These nstructons apply to both the upper and lower nsert-type saw gude blocks. - Page 13 SAW BAND PREPARATION (Continued..) Carefully slip the worn or broken saw band from between the saw guide inserts and remove it from around the bandwheels. Then work the saw band out through the slot in the machine frame. Saw Band Installaton Always use extreme care when handling saw bands. Wear gloves. Remove the old saw band according to the directions above. Then: (a) Place the new saw band carefully through the slot in the machine frame; (b) Place the Positioning the Left Insert. new saw band carefully around the bandwheels and between the upper and lower saw guide inserts; (c) Select the insert gage which matches the size of the The saw band should track along the center of the saw band being used. Then: (a) Place the insert...
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Page 14: Post Adjustment
SAW BAND PREPARATION (Continued..) Saw Band Trackng The upper bandwheel can be tilted a maximum of three (3) inches (76.2 mm) forward and backward to help obtain correct saw band tracking. A saw band is tracking properly when the saw band center follows the center of both crowned rubber bandwheel tires. The following tracking procedures are to be performed with the band drive motor off and the transmission in "neutral": (a) Open both bandwheel doors; (b) Manually turn the bandwheels to observe how the saw band is tracking. -
Page 15: Wheel Brush And Chip Removal
The following are important contour sawing etc. Remove this debris as soon as possible. The precautions which should be observed: DoALL Company recommends removng chp collectons at least twce per each eght (8) hour Reduce the feed force when cuttng nto an shft, and more often wth heaver use. - Page 16 TYPICAL SAWING PROCEDURES Radii chart recommendations are based on sawing relatively thin stock. Consider these variations: (a) Continued..) Use a heavy gage saw band for heavy stock sawing; (b) Use a narrower than recommended saw band when sawing stock more than one (1) inch (25.4 mm) thick. Starting Hole for Sharp Contour Cutting. Internal Contours To prepare for internal contour sawing: (a) Drill a starting hole in the stock; (b) Run the saw band through the hole; (c) Weld the saw band. Insulate the saw band from contact wth the stock or the worktable wll nsure a better weld.
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Page 17: Lubrication
LUBRICATION NEXT 2 PAGES! -
Page 18: Lubrication Chart
Mst Coolant Reservor (Optonal). Keep filled and CHECK DAILY/ hoses clear. AS REQUIRED DoALL cutting fluids and/or oils (AL-2000). Contact your DoALL sales representative for the best oils and/or fluids for your Band Mst Lubrcator (Optonal). Keep filled and CHECK DAILY/ application. -
Page 19: Lubrication Diagram
LUBRICATION DIAGRAM FRONT VIEW REAR VIEW... -
Page 20: Maintenance
ELECTRIC MOTORS Intermittent coolant stream indicates an air leak. Check all joints. Follow the manufacturer's maintenance instructions for each electric motor. Clogging may occur if waxed-based or other coolants are used. Your DoALL sales representative HEAD COMPONENTS can provide complete information about various coolants. Wipe oil onto the post occasionally. Then move the post up and down through the slide block several Keep the mist applicator nozzle and filter clean. -
Page 21: Machine Cleaning
Metal chips and other waste materials may collect around areas such as: saw guides, table surface, T-slots, bandwheels, slides, etc. Remove these materials as soon as possible. The DoALL Company recommends removng chp collectons at least twce per each eght (8) hour shft, and more often wth heaver use. -
Page 22: Trouble Shooting
TROUBLE SHOOTING SAW BAND IS CUTTING INACCURATELY Repar and adjustment procedures should be made by experienced maintenance personnel, or by a DoALL servce representatve. Check for worn blade teeth. Inserts that are too Reference to the machne's electrcal and wide for the blade will damage the teeth set. hydraulc schematcs wll be helpful. - Page 23 TROUBLE SHOOTING (Continued..) FILE BAND BREAKS Check for faulty material such as heavy scale, Wrong file band type being used. inclusions, hard spots, etc. Too much force applied to the band. Check for saw band vibration. POOR BAND FILING FINISH Check for chip welding, or for a chipped tooth lodged in the cut.
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Page 24: Accessories
ACCESSORIES The followng are accessores sometmes used durng contour sawng operatons. DoALL sales representatve wll be happy to advse you about the current avalablty of any accessory. DISC CUTTER This attachment can be used to cut internal or external circles from 2-1/2 to 30 inches (63.5 to 762.0 mm) in diameter. To set up the disc cutter:... -
Page 25: Workholding Jaws
HEAVY WORK SLIDES (Continued..) Operation procedures are as follows: • Adjust the pulley and cable system for stock width. When using the work slides, replace the worktable's This is done by: (a) Loosening the two (2) knobs center plate with a center plate with an attached located under the rear mounting bracket; (b) block to support stock at the sawing point. Removing any slack in the workholding chain. Heavy Work Slides. WORKHOLDING JAWS This option is used for off-hand and contour sawing. By looping a power feed chain around the workholding jaws, the operator can use the cable... -
Page 26: Chip Blower
18 inch (457.2 mm) stroke instead of standard 12 inch (304.8 mm) stroke. The table's working surface DO NOT exceed 90 psi (6.2 bar or 6.3 kg/ is 24 by 36.5 inches (609.6 by 927.1 mm). cm²). Glde Table Your DoALL sales representative can provide complete information on various coolants and their This worktable option has a 26 by 26 inch (660.4 applications by 660.4 mm) worktable and table travel of 10-3/4 inches (273.0 mm). It can not be tilted. Load capacity is 200 pounds (90.7 kg). BAND MIST LUBRICATOR The workpiece is securely clamped to the table. -
Page 27: Air-Powered Worktable
WORKTABLE OPTIONS (Continued..) The worktable has a work rest pin that acts as a workstop when inserted into the sawing slot. Other worktable features are: (a) A squaring bar that fits Air power feed option can be added to assist in into a worktable T-slot to hold stockpieces during moving the workpiece through the saw band. production sawing; (b) Locks that permit the loading and positioning of heavy stock; (c) Special center The handle must be removed for saw band plates for filing and polishing operations. changing. Set-Up HMD Hydraulc Table Position the workstops located on the left side of... -
Page 28: Protractor Workstop And Alignment Gage
UNIVERSAL CALIBRATED WORK FIXTURE (Continued..) Square the back-up bar to the worktable by aligning one (1) movable workstop edge with the T-slot or edge of the table sawing slot. Then: (a) Line up the calibrated bar's "0" mark with the saw band; (b) Tighten the socket head screws so that the back-up bar is firmly anchored to the worktable. Universal Calibrated Work Fixture Set-UP for Angle Cut-Off. PROTRACTOR WORKSTOP & ALIGNMENT GAGE (Used wth Ar Table Opton) To set up this unit: (a) Lock the slide bar into the worktable T-slot so that the miter head clears the saw band; (b) Release the clamping handle to Universal Calibrated Work Fixture Set-UP for Straight Cut-Off. - Page 29 OPTIONAL SAW GUIDES (Continued..) Roller Saw Gudes Insert-Type Saw Gudes Use roller saw guides for continuous high-speed sawing. They are recommended for continuous • High speed, heavy-duty saw guide blocks are for sawing at band speeds over 1300 fpm (390 m/ band speeds up to 6000 fpm (1830 m/min). min). • Type I roller saw guide blocks use 1/4 to 1/2 inch (6 to 13 mm) saw bands and are for band speeds up to 6000 fpm (1830 m/min).
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Page 30: 90° Saw Guide Brackets
OPTIONAL SAW GUIDES (Continued..) ADJUSTABLE ANGLE SAW GUIDES These saw guides allows to rotate the saw band a Roller saw guides are adjusted as follows: set angle of 45° and 90° from the regular operating position. • Select the rollers which match the width of saw band to be used. Next: (a) Place one (1) back-up roller (has a rear flange) and one (1) side roller in upper guide block; (b) Place one (1) back-up roller and one (1) side roller in the lower saw guide block in opposite position of the upper guide; (c) Attach the upper roller guide to the post and the lower roller... -
Page 31: Band Filing
BAND FILING Band filing option is used on bandwheels with crowned rubber tres only. There are standard and long file guides available. Each set consists of a file guide back-up assembly, plus 1/4 inch (6.3 mm), 3/8 inch (9.5 mm), and 1/2 inch (12.7 mm) guides. Set-Up Joining File Bands. Fle Band Trackng and Tensonng Remove the saw band, saw guides, table center plate, and post guard. Then: (a) Mount the file Adjust the upper bandwheel's tilt angle (if necessary) guide back-up support to the lower keeper block;... -
Page 32: Band Polishing
BAND POLISHING A laser devise is used to emit a line on the material to be cut. This line shows the approximate spot where the cut will take place. Band polshng opton s used on bandwheels wth crowned rubber tres only. The devise is controlled by a selector switch with "ON" and "OFF" settings and is located on or near Three (3) polishing band grain cloths belts are the control panel. Turn the laser "OFF" when not available in aluminum oxide: in use. Applcaton Cuttng Grt The laser is adjustable to position the laser beam Speeds...
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