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Chroma 69225 Series User Manual

Regenerative charge/discharge tester
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Summary of Contents for Chroma 69225 Series

  • Page 2 Get more information by downloading Chroma ATE Solutions APP...
  • Page 3 Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual Version 1.6 July 2019...
  • Page 4 The information in this document is subject to change without notice. Chroma ATE INC. makes no warranty of any kind with regard to this manual, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
  • Page 5 All of Chroma’s instruments are warranted against defects in material and workmanship for a period of one year from date of shipment. Chroma agrees to repair or replace any assembly or component found to be defective, under normal use during this period. Chroma’s obligation under this warranty is limited solely to repairing any such instrument, which in Chroma’s sole...
  • Page 6 Material Contents Declaration The recycling label shown on the product indicates the Hazardous Substances contained in the product as the table listed below. : See <Table 1>. : See <Table 2>. <Table 1> Hazardous Substances Hexavalent Polybrominated Hexabromocyclododecane/ Lead Mercury Cadmium Chromium Biphenyls/ Selected Phthalates...
  • Page 7 “” indicates that the level of the specified chemical substance exceeds the threshold level specified in the standards of SJ/T-11363-2006 and EU Directive 2011/65/EU.. Chroma is not fully transitioned to lead-free solder assembly at this moment; however, most of the components used are RoHS compliant.
  • Page 10 viii...
  • Page 11 Failure to comply with these precautions or specific WARNINGS given elsewhere in this manual will violate safety standards of design, manufacture, and intended use of the instrument. Chroma assumes no liability for the customer’s failure to comply with these requirements.
  • Page 12 Safety Symbols DANGER – High voltage. Explanation: To avoid injury, death of personnel, or damage to the instrument, the operator must refer to the explanation in the instruction manual. High temperature: This symbol indicates the temperature is hazardous to human beings. Do not touch it to avoid any personal injury.
  • Page 13 Revision History The following lists the additions, deletions and modifications in this manual at each revision. Date Version Revised Sections Jan. 2015 Complete this manual. Jul. 2016 Add the following the related functions and descriptions for 69225-500-4. CE Declaration of Conformity “Operating Humidity”...

  • Page 15: Table Of Contents

    Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual Table of Contents Overview ......................1-1 Introduction ..................... 1-1 System Function ..................... 1-1 1.2.1 Operation Mode ..................1-1 1.2.2 Protection Function ................. 1-1 1.2.3 Output ..................... 1-2 1.2.4 Input ......................1-2 1.2.5 Measurement and Edit ................1-2 Specification ....................

  • Page 17: Overview

    System Function 1.2.1 Operation Mode  692xx – yy – zz needs via Chroma 69200-x controller (optional equipment) to do manual operation and via key/knob to do local operation.  692xx – yy – zz needs via Chroma 69200-x controller (optional equipment) to do remote operation, connect Ethernet card (optional equipment) and IPC via software (Battery Pro) to do remote control.

  • Page 18: Output

    Input protection detection (BUS_OVP, BUS_UVP, etc.) 1.2.5 Measurement and Edit  System needs to via Chroma 69200-x controller (optional equipment) to coordinate with software to perform outputting current/voltage/power… etc. measurements.  System needs to via Chroma 69200-x controller (optional equipment) to coordinate with...

  • Page 19: Specification

    Overview Specification The operation specifications of 69225/69212 series are shown as Table 1-2. All specifications are tested following Chroma standard test procedure. Test condition is 25 ± 5°C and under the condition of resistance load. Table 1-2 Model 69225-100-4 69225-60-4...
  • Page 20 Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual Model 69212-60-4 69212-20-4 Channel Charge Mode Voltage Range 0-60Vdc 0-20Vdc Maximum Current 62.5A Max Power 1.25KW 1.25KW CC Mode Accuracy 0.1% stg.+ 0.05% F.S. 0.1% stg.+ 0.05% F.S. Current Resolution CV Mode Accuracy 0.1% stg.+ 0.05% F.S.
  • Page 21 Overview Model 69225-200-4 69225-500-4 Channel Charge Mode Voltage Range 0-200Vdc 0-500Vdc ** Maximum Current Max Power 2.5KW 2.5KW CC Mode Accuracy 0.1% stg.+ 0.05% F.S. 0.1% stg.+ 0.05% F.S. Current Resolution CV Mode Accuracy 0.1% stg.+ 0.05% F.S. 0.1% stg.+ 0.05% F.S. Voltage Resolution CP Mode Accuracy 0.2% stg.+ 0.1% F.S.
  • Page 22 Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual 69225-100-4_V-I Operation Range Voltage (V) 100V 100V,-25A 100V,+25A V 70 50V,-50A 50V,+50A V 30 Discharge_mode Charge_mode 2.8V,-50A 1.9V,-50A 5m Wire 1V,-25A Without Wire Current (A) -60A -45A -30A -15A +15A +30A +45A +60A 69225-60-4_V-I Operation Range Voltage (V) 100V...
  • Page 23 Overview 69212-60-4_V-I Operation Range 100V Voltage (V) V 70 60V,-20.8A 60V,+20.8A V 30 20V,-62.5A 20V,+62.5A Discharge_mode Charge_mode 3V,-62.5A 2V,-62.5A 5m Wire Without Wire 1V,-30A Current (A) -60A -45A -30A -15A +15A +30A +45A +60A 69212-20-4_V-I Operation Range Voltage (V) 100V V 70 V 30 20V,-62.5A...
  • Page 24 Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual 69225-200-4_V-I Operation Range Voltage (V) 200V,-12.5A 200V 200V,+12.5A V 70 100V 83.3V,+30A 83.3V,-30A V 30 Discharge_mode Charge_mode 2.3V,-30A 1.9V,-30A 5m Wire Without Wire Current (A) 1V,-15A -30A -20A -10A +10A +20A +30A 69225-500-4_V-I Operation Range Figure 1-2 All specifications are subject to change without notice.

  • Page 25: Name Of Function Key

    Overview Name of Function Key 1.4.1 Front Panel Model: 69225-100-4, 69225-60-4, 69212-60-4, 69212-20-4, 69225-200-4, 69225-500-4 Figure 1-3 Table 1-3 69225/69212 Series 1. CHG(Green) It is always ON while battery charging and always OFF under other states. 2. DSG(Green) It is always ON while battery discharging and always OFF under other states.

  • Page 26: Rear Panel

    Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual 1.4.2 Rear Panel a. Model: 69212-20-4, 69212-60-4, 69225-60-4, 69225-100-4, 69225-200-4 Figure 1-4 b. Model: 69225-500-4 Figure 1-5 The difference between 69225-500-4 and other models are the three channels of “CHARGE/DISCHARGE” and “RMT SENSE” used CONNECTOR. However, the relative positions of all I/O ports for this series model are the same, for each I/O port function refers to Table 1-4.
  • Page 27 Overview Table 1-4 Item Name Description 69200 CONTROL Input It connects 69200-1 controller (IN) via D-Sub. 69200 CONTROL Output It connects 69200-1 controller (OUT) via D-Sub. By using toggle switch to input channel number and set terminator. Description ADDRESS 1 ADDRESS 2 ADDRESS ADDRESS 3...

  • Page 29: Installation

    Check if there is any damage after unpacking it. Please keep all of the packing materials in case the device has to be returned for repair. If damage is found, please file claim with carrier immediately. Do not return the instrument to Chroma without prior approval. Standard accessory package includes the following items:...
  • Page 30 Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual Voltage connector for measuring line (male) *Remote Connector Applicable models: 69212-20-4, 69212-60-4, 69225-60-4, 69225-100-4, 69225-200-4 Voltage connector for measuring line (male) Applicable models: 69225-500-4 **Remote Connector DSUB 15pin male connector Termination accessory CD for user’s manuals in English and Traditional Chinese User’s Manual CD It is used to fix wire on rear panel...
  • Page 31 Installation Temperature sensing board Temperature sensor Temperature sensor parallel communication wire Temperature communication parallel line Temperature sensing board is for connecting 692 series Temperature communication wire. communication line The silicone band and ladder lock are for fixing temperature Silicone band sensing board on surface of + ladder lock battery.

  • Page 32: Preparation For Use

    AC INPUT 100-240 V Input frequency AC INPUT 50/60Hz Input max current DC INPUT 13.24A DC INPUT 5.56kW(η=0.9) Input max power 69225 Series Input voltage range DC INPUT 430V AC INPUT 100-240 V Input frequency AC INPUT 50/60Hz Input max current DC INPUT 26.45A...

  • Page 33: Connecting The Output

    Installation Figure 2-1 WARNING For protecting operator, connect metal wire to grounding terminal and to the earth. Under any circumstances, the instrument shouldn’t be operated without appropriate grounding connection. CAUTION Power cord installation should be conducted by electrical professionals. Connecting the Output Output connector is located at lower side of rear panel, CHARGE and DISCHARGE need to use wire to connect to DUT (ex.

  • Page 34: Single Output

    2. The instrument charge/discharge adopts constant current mode, don’t operate it under open circuit status when setting output wire. 3. Use Chroma provided output wire. 4. For optimum operation of the instrument, keep the external input/output wire and communication wire connected smoothly as possible without bundling or twisting them.

  • Page 35: Output Wire Specification

    DUT. Figure 2-3 2.4.3 Output Wire Specification Output wire uses Chroma provided wire to ensure system stability. If parallel line needs to be made by the user, please follow the table below to select appropriate wire. AWG Wire Specification...

  • Page 36: Connecting Temperature Sensor

    Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual Connecting Temperature Sensor Figure 2-4 Figure 2-5 Table 2-4 DIP Switch No. Position Temperature measurement function supports each channel for measuring four sets of temperature, adjust DIP switch to 000,001,010,011 sequentially to represent CH1~CH4 temperature.

  • Page 37: Hoop

    Installation Figure 2-6 Note Temperature sensor, temperature communication line, ladder lock and silicone tape are optional accessories. Hoop Accessory hoop is used for fixing parallel channel communication line and temperature communication wire as Figure 2-7 and Figure 2-8 shown. Figure 2-7...

  • Page 38: Remote Sensing Connection

    Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual Figure 2-8 Remote Sensing Connection Remote sense monitors voltage at load terminal for detecting DUT (battery) voltage status at any time as the basis of overvoltage protection at output side. Remote Sense wire allocation as below figure shows and avoid it with open status.

  • Page 39: Rack Installation Kit And Handle Assembly

    Clean fan and filter while calibrating 69225/69212 series periodically. If OTP warning is occurred while operating, please clean filter in advance. For safety consideration, do not open the cover arbitrarily. If FANLOCK warning is occurred, please contact Chroma or distributor for troubleshooting.

  • Page 40: Common Environment Conditions

    Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual 2.11 Common Environment Conditions 1. In door use. 2. Altitude up to 2000m. 3. Temperature 0°C to 40°C. 4. Transient over voltage is impulse withstand CAT II. 5. Pollution degree 2. 6. Operating humidity: 10 ~ 90% RH, non-condensing. 2-12...

  • Page 41: Manual/Remote Operation

    Manual/Remote Operation Manual/Remote Operation About manual/remote operation, please see Chroma 69200-x controller (optional equipment) user’s manual.

  • Page 43: Parallel Operation

    Parallel Operation Parallel Operation Multiple Communication Parallel Connection Single connection is connecting D-Sub communication line on Chroma 69200-x controller via its rear panel to 69225/69212 series rear panel and connects termination resistor as Figure 4-1 shown. Multiple parallel connection are taking 3 sets parallels of machine A, B and C as example, the wire connections are shown as Figure 4-1 and Figure 4-2.

  • Page 44: Connecting Output Parallel Current Sharing

    Regenerative Charge/Discharge Tester 69225/69212 Series User’s Manual setting channel number. The switch corresponding positions are shown as Table 4-1. B. DIP switch pin7 is termination resistor setting pin of Current Sharing CAN BUS. If output is in parallel, the 1 channel and the last one need to be set.
  • Page 45 Parallel Operation Figure 4-4...

  • Page 47: Theory Of Operation

    Theory of Operation Theory of Operation Overview The 69225, 69212 consists of 4 channels, D board, I board, L board, T board and auxiliary power. Each channel is composed of 2 pieces of PCBs; they are P and A board. Each of the PCB has its specific function that will be described in the next section.

  • Page 49: Troubleshooting

    Overview This chapter describes suggested troubleshooting procedure when the 69225/69212 Regenerative Charge/Discharge Tester is unable to operate normally. Please consult the distributor of Chroma if the information provided in this manual is unable to resolve the problem. Troubleshooting Causes of failure and suggestions for resolution are listed in the Table 6-1:...
  • Page 50 Unblock the vents. AUX_ERR Check if the mains supplied are Auxiliary power error is detected. normal. CAL_ERR Calibration value error (uncalibrated Consult the distributor of Chroma included) SW_OVP Local voltage is higher than output To widen V LIMIT. setting (user-defined) SW_UVP Local voltage is lower than output To widen V LIMIT。...
  • Page 51 Chroma’s Continuous Quality Process User Manual Customer Feedback Chroma welcomes all comments and recommendations to improve this publication in the future editions. Please scan the QR code below or click the URL http://www.chromaate.com/survey?n=793ce6db-17ef-4cd3-b0de-8bbd09aa38e0 to fill in the customer feedback form. Thank you!
  • Page 52 66 Huaya 1st Road, Guishan, Taoyuan 33383, Taiwan 台灣桃園市 33383 龜山區 華亞一路 66 號 T +886-3-327-9999 F +886-3-327-8898 Mail: info@chromaate.com http://www.chromaate.com Copyright by CHROMA ATE INC. All Rights Reserved. All other trade names referenced are the properties of their respective companies.

This manual is also suitable for:

69212 series69225-100-469225-60-469212-60-469212-20-4

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