Solid State Speed Controller - Club Car IQ PLUS SYSTEM Maintenance Service Supplement

ELECTRICAL COMPONENTS
3. Install the OBC (3) onto the component mounting plate by aligning the three holes on the OBC face plate
with three holes on component mounting plate. Slide OBC (3) towards inside of vehicle and align heads
of self-tapping screws (2) with smaller part of three holes in OBC face plate (Figure 13-8, Page 13-10).
Tighten screws to 60 in-lb (6.7 N·m). See following NOTE.
NOTE: The aluminum plate on the OBC should face toward the rear of the vehicle.
4. Connect the 6-pin connector from the OBC to the wiring harness.
5. Connect the gray wire to the OBC.
6. Connect the black 6-gauge wire and black 10-gauge wire to the speed controller B– terminal with the
washer and bolt and tighten to 9 ft-lb (12.2 N·m) (Figure 13-8, Page 13-10).
7. Plug the 6-pin connector from the OBC into the speed controller.
8. Connect the 24-pin connector to the speed controller.
9. Install a wire tie to tightly secure the speed controller wires to the component mounting plate
(Figure 13-6, Page 13-8).
10. Install the speed controller cover. See Installing the Speed Controller Cover on page 13-8.
11. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CCI P/N 1014305) to minimize corrosion.

SOLID STATE SPEED CONTROLLER

See General Warning, Section 10, Page 10-1.
Testing the Solid State Speed Controller
See Test Procedure 5, Section 11, Page 11-21.
Speed Controller Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the speed controller cover. See Removing the Speed Controller Cover on page 13-7.
3. Disconnect all wires and multi-pin connectors from the speed controller.
2006 IQ Plus System Electric Vehicle Maintenance and Service Supplement
Solid State Speed Controller
Page 13-11
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