Motor Disassembly - Club Car IQ PLUS SYSTEM Maintenance Service Supplement

16
MOTOR (MODEL DA5-4006)
Figure 16-4 Speed Sensor Magnet

MOTOR DISASSEMBLY

1. Release the clasp and remove the headband assembly (21) from the motor. Visually inspect brushes and
springs. (Figure 16-13, Page 16-10).
2. Before continuing disassembly, place match marks on the motor end cap (20) and motor frame (14).
3. Remove speed sensor (10) and magnet (12).
3.1. Remove the two screws (11) that secure the speed sensor (10) to the end cap (20).
3.2. Remove the bolt (13) securing the magnet (12) to the armature shaft (15). Hold the back of the
armature assembly to keep it from turning as you remove the bolt.
3.3. Inspect the speed sensor magnet. See Speed Sensor Magnet Inspection on page 16-9.
Figure 16-6 Brush Springs Positioning
4. Orient the motor so that the splined end of the armature is facing down.
5. Remove the four end cap bolts. The weight of the motor housing will cause it to drop when the bolts are
removed. See following Caution.
ý
CAUTION
• The motor housing will drop when the bolts are removed. Do not put fingers under the motor
Page 16-4 2006 IQ Plus System Electric Vehicle Maintenance and Service Supplement
Figure 16-5 End Cap Removal
Figure 16-7 Armature Removal
Motor