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Manual
Filter and Recirculating Pump Unit
UMPCL 045 Lightline
www.argo-hytos.com
Subject to change · UMPCL 045_41733800 · 0321 · EN
41733800 / 03.2021 / EN
Safety and operating instructions
Read safety and operating instructions before use.
Note:
The indicated data only serve to describe the product.
Specifications regarding the use of this product are only examples and suggestions.
Catalog specifications are no guaranteed features.
The information given does not release the user from his / her own assessments and inspection.
Our products are subject to a natural wear and aging process.
© All rights are reserved by ARGO-HYTOS, even in the event of industrial property rights.
Any right of disposal such as copying and distribution rights shall remain with us.
The picture on the title page shows a configuration example.
The delivered product may thus differ from the illustration.
Page 1
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Summary of Contents for Argo-Hytos UMPCL 045 Lightline
- Page 1 Our products are subject to a natural wear and aging process. © All rights are reserved by ARGO-HYTOS, even in the event of industrial property rights. Any right of disposal such as copying and distribution rights shall remain with us.
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Page 2: Table Of Contents
Monitoring the oil cleanliness when filling machines and systems ................. 23 10.6 Monitoring the oil cleanliness when cleaning machines and systems in the bypass flow ..........24 Page 2 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... - Page 3 Technical data ................................36 17.3 Operating conditions ..............................37 17.4 Hydraulic circuit diagram ............................... 37 Appendix ..................................38 18.1 Declaration of conformity ............................. 38 18.2 Spare parts ..................................39 Page 3 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN...
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Page 4: About This Documentation
Indicates a dangerous situation which may result in light to moderate injury if not avoided. NOTE Indicates property damage: The product or surrounding could be damaged. Table 2: Hazard classes according to ANSI Z536.6-2006 Page 4 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 5: Symbols
In this documentation the following terms are used: Term Meaning Table 4: Terms 1.3.4 Abbreviations In this documentation the following abbreviations are used: Term Meaning UMPCL Pumping unit with condition monitoring Table 5: Abbreviations Page 5 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 6: Safety Instructions
Therefore only use this product in safety-related applications if this use is explicitly specified and permitted in the product documentation, e.g. in explosion protection areas or in safety-related parts of a control system (functional safety). ARGO-HYTOS assumes no liability for damages resulting from improper use. The risks associated with improper use are solely with the user. -
Page 7: General Safety Instructions
› Observe all instructions on the product. › People who assemble, operate, disassemble or maintain ARGO-HYTOS products may not do so under the influence of alcohol, other drugs or medications that affect the responsiveness. › Only use manufacturer-approved accessories and spare parts, in order to prevent personal danger due to unsuitable spare parts. -
Page 8: General Instructions
Do not use aggressive cleaning agents for cleaning. Clean the product with a suitable cleaning fluid. › Do not use a high pressure cleaner. › Do not use compressed air to clean function interfaces such as seal areas. Page 8 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 9: Scope Of Delivery
4. Scope of delivery This package includes: › 1 Filter and Recirculating Pump Unit UMPCL 045 › 1 Operating manual Page 9 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 10: About This Product
On the front of the unit there is a cable holder, on which the 230V or 400V power cable can be wound up for better transport in case of non-use. Page 10 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... - Page 11 A missing protective strainer may lead to destruction of the pump. Checking / changing the suction filter is described in "11.4 Checking / changing the suction filter element (pump protection filter)" on page 27. Page 11 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN...
- Page 12 Fig.4: Optical differential pressure indicator Page 12 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN...
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Page 13: Operating Elements
The 3-way ball valve makes it possible to determine whether the oil cleanliness monitoring is to be performed before or after the filter. Potentiometer (only available in the adjustable flow version) The potentiometer is used for manual adjustment of the flow rate in the range of 20-70 l/min. Page 13 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 14: Identification Of The Product
Identification of the product Producer address Manufacturing Type date (encrypted) Filter element type Nominal volume flow Fineness of the filter Maximum operating pressure Serial number Fig.6: Nameplate Page 14 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 15: Transport And Storage
80 %. Before storage over a period of more than 6 months, the device should be filled with oil in order to preserve it against corrosion. Page 15 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 16: Assembly
The following steps are to be followed in detail: › connect the 230V (or 400V) voltage plug to the local power supply. Page 16 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 17: Commissioning
The ventilating valve (1) can be checked by means of manual venting (red cap / 2). After repeated actuation of the valve, oil should escape. This check also prevents the float valve from being glued. Fig.8: Venting Page 17 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 18: Service
COM port, it is possible to use a USB-serial converter. NOTE The software can be downloaded from www.argo-hytos.com. The stored results are transferred to the connected devices such as PC, laptop, tablet or smartphone and can be stored there. Page 18 www.argo-hytos.com... -
Page 19: Operation
Monitoring the oil cleanliness when filling "Filtering" Particle counting filling see 10.4 Monitoring the oil cleanliness during cleaning "Filtering" Particle counting cleaning see 10.5 Table 6: Operation modes Page 19 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 20: Filtering Of Hydraulic Fluids When Refilling
Thus, the residual oil from the filter housing and the lines above the oil level is fed back into the same container via the discharge pipe. 9. Fix the suction lance / suction pipe and the discharge pipe to the corresponding brackets at the filter unit. Page 20 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 21: Filtering Of Liquids In The Bypass Flow
Make sure that the device is properly vented. › An exact determination of the cleanliness class is possible in a viscosity range of 15 mm /s to 300 mm Page 21 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 22: Pumping Of Hydraulic Fluids (E.g. Waste Oil, Filter Is Bypassed)
1. During the pumping or filtration process, the output flow of the unit can be regulated in the range of 20-70 l/min. 2. In order to increase the flow rate, turn the potentiometer knob clockwise. Fig. 12: Front panel with potentiometer for flow adjustment Page 22 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 23: Monitoring The Oil Cleanliness When Filling Machines And Systems
/ s to 300 mm / s. › When using the adjustable flow version, it is recommended to measure the cleanliness class at a nominal flow rate of 45 l/min Page 23 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 24: Monitoring The Oil Cleanliness When Cleaning Machines And Systems In The Bypass Flow
10. Switch off the filter unit at the circuit breaker. 11. Fix the suction lance / suction pipe and the discharge pipe to the corresponding brackets at the filter unit. Page 24 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 25: Repair And Maintenance
Contact temperatures according to DIN EN563 (3) and DIN EN13202 (4) may be exceeded during operation. › Allow the filter unit to cool down before touching it. Page 25 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 26: Removing The Filter Element
2. Attach the filter element in arrow direction 1 and lock it in arrow direction 2. Fig. 19: Attaching the filter element Page 26 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 27: Installing The Filter Element
Fig. 20: Installing the filter element NOTE ARGO-HYTOS offers you a comprehensive service package for the repair of the filter unit UMPCL 045. › Repairs to the filter unit UMPCL 045 may only be carried out by the manufacturer or his authorized dealers and branches. -
Page 28: Checking / Cleaning Opcom Protective Filters
3. Clean filters using cleaning agent and compressed air. If necessary install new filters (order no. 15077600) 4. Install filter to the system Fig. 22: Removing screen filters Page 28 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 29: Decommissioning
The filter unit UMPCL 045 is a component which does not have to be taken out of service. Therefore, the chapter in this manual does not contain any information. Page 29 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 30: Disassembly
13. Disassembly This chapter does not contain any information for your device. Page 30 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 31: Disposal
Therefore, dispose of the filter unit and the pressure fluid according to the national regulations of your country. Dispose of pressure fluid residues according to the relevant safety data sheets for these pressure fluids. Page 31 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 32: Extension And Conversion
Do not modify the UMPCL 045 filter unit. NOTE The warranty of ARGO-HYTOS applies to the delivered configuration and extensions, which were taken into account during configuration. The warranty expires after a conversion or extension that goes beyond the conversions or extensions described here. -
Page 33: Troubleshooting
Get a clear impression about the cause of trouble. Possibly consult the direct operator. If you cannot correct the error, please contact one of the contact addresses listed under www.argo-hytos.com. If the device should not accept any more entries, turn it off briefly and then turn it on again after a few seconds. After initialization, the particle monitor will operate as usual. - Page 34 Upper limit value: 24 (for 4, 6 and 14 μm) improvement (e.g. Lower limit value: 10 (for 4, 6 and 14 μm) order number 10 at 4, 6 and 14 μm). Table 8: Error description Page 34 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN...
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Page 35: Technical Specifications
17. Technical specifications 17.1 Dimension drawing Fig. 23: Dimension drawing Page 35 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 36: Technical Data
73 (Under operating conditions permissible for continuous operation) max. 78 (Under operating conditions permissible for short-term operation) Dimensions l x w x h 786 x 564 x 1,045 Table 9: Technical data Page 36 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 37: Operating Conditions
400/460 V, 50/60 Hz, 16 A Working position standing Table10: Operating conditions 17.4 Hydraulic circuit diagram Fig. 24.1: Hydraulic diagram UMPCL 045F Fig. 24.2: Hydraulic diagram UMPCL 045A Page 37 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... -
Page 38: Appendix
18. Appendix 18.1 Declaration of conformity EC Declaration of Conformity We, the company, ARGO-HYTOS Polska sp. z o.o. Władysława Grabskiego 27 32-640 Zator, Poland, declare on our sole responsibility that the products in the model series Mobile filter unit UMPCL 045... -
Page 39: Spare Parts
23. Hose clamp 22. Differential pressure indicator 19. Screw plug 17. Screen filter 18. Pump block 20. Usit ring 21. Screen element Fig. 26: Spare parts drawing 2 Page 39 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN... - Page 40 26. OPCom particle monitor 27. Ball valve 28. Power supply complete not shown 29. Pressure relief valve Fig. 27: Spare parts drawing 3 Page 40 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN...
- Page 41 DN 32, 2.5 meters Pipe UM 045.0757 0.4 meter OPCom particle monitor SPCO 300-1000 Ball valve 14218300 Power supply complete 31168900 Pressure relief valve 17008401 Table 11: Spare parts list Page 41 www.argo-hytos.com Subject to change · UMPCL 045_41733800 · 0321 · EN...
- Page 42 India ARGO-HYTOS PVT. LTD. info.in@argo-hytos.com Italy ARGO-HYTOS S.r.l. info.it@argo-hytos.com Poland ARGO-HYTOS Polska spz o.o. info.pl@argo-hytos.com Russia ARGO-HYTOS LLC info.ru@argo-hytos.com Sweden ARGO-HYTOS Nordic AB info.se@argo-hytos.com Turkey ARGO-HYTOS Hid Ekip. San. ve Tic Ltd. Sti. info.tr@argo-hytos.com ARGO-HYTOS Inc. info.us@argo-hytos.com 0321 · EN...
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