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Manual
Filter and Recirculating Pump Unit
Ecoline UMPC 045
www.argo-hytos.com
Subject to change · UMPC 045_31168300 · 0717 · EN
Safety and operating instructions
Read safety and operating instructions before use.
Note:
The indicated data only serve to describe the product.
Specifications regarding the use of this product are only examples and suggestions.
Catalog specifications are no guaranteed features.
The information given does not release the user from his / her own assessments and inspection.
Our products are subject to a natural wear and aging process.
© All rights are reserved by ARGO-HYTOS GMBH, even in the event of industrial property rights.
Any right of disposal such as copying and distribution rights shall remain with us.
The picture on the title page shows a configuration example.
The delivered product may thus differ from the illustration.
Page 1
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Summary of Contents for Argo-Hytos Ecoline UMPC 045
- Page 1 Our products are subject to a natural wear and aging process. © All rights are reserved by ARGO-HYTOS GMBH, even in the event of industrial property rights. Any right of disposal such as copying and distribution rights shall remain with us.
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Page 2: Table Of Contents
Monitoring the oil cleanliness when cleaning machines and systems in the bypass flow ..........27 10.6 Monitoring modes ................................ 28 10.6.1 Continuous measurement without automatic shutdown (Mode 1) ................28 10.6.2 Measurement with cleanliness class specific shutdown (Mode 2)..................28 Page 2 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... - Page 3 Technical data ................................40 17.3 Operating conditions ..............................41 17.4 Hydraulic circuit diagram ............................... 41 Appendix ..................................42 18.1 Declaration of conformity ............................. 42 18.2 Spare parts ..................................43 Page 3 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN...
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Page 4: About This Documentation
Indicates a dangerous situation which may result in light to moderate injury if not avoided. NOTE Indicates property damage: The product or surrounding could be damaged. Table 2: Hazard classes according to ANSI Z536.6-2006 Page 4 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 5: Symbols
In this documentation the following terms are used: Term Meaning Table 4: Terms 1.3.4 Abbreviations In this documentation the following abbreviations are used: Term Meaning UMPC Pumping unit with condition monitoring Table 5: Abbreviations Page 5 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 6: Safety Instructions
Therefore only use this product in safety-related applications if this use is explicitly specified and permitted in the product documentation, e.g. in explosion protection areas or in safety-related parts of a control system (functional safety). ARGO-HYTOS GMBH assumes no liability for damages resulting from improper use. The risks associated with improper use are solely with the user. -
Page 7: General Safety Instructions
› Observe all instructions on the product. › People who assemble, operate, disassemble or maintain ARGO-HYTOS products may not do so under the influence of alcohol, other drugs or medications that affect the responsiveness. › Only use manufacturer-approved accessories and spare parts, in order to prevent personal danger due to unsuitable spare parts. -
Page 8: General Instructions
Do not use aggressive cleaning agents for cleaning. Clean the product with a suitable cleaning fluid. › Do not use a high pressure cleaner. › Do not use compressed air to clean function interfaces such as seal areas. Page 8 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 9: Scope Of Delivery
4. Scope of delivery This package includes: › 1 Filter and Recirculating Pump Unit UMPC 045 › 1 Operating manual Page 9 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 10: About This Product
On the front of the unit there is a cable holder, on which the 230V or 400V power cable can be wound up for better transport in case of non-use. Page 10 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... - Page 11 The pump unit driven by an electric motor is responsible for media conveyance. Pump The pump unit driven by an electric motor is responsible for media conveyance. Page 11 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN...
- Page 12 This switch monitors the pressure of the medium before and after the filter. Thus, when the pressure difference is too high (differential pressure due to a dirty filter element), the unit independently switches itself off. Page 12 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN...
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Page 13: Controls
This switch is used to turn the unit on or off when the plug is plugged in. LubMonVisu The LubMon Visu is a display device and simultaneously a data memory for the ARGO-HYTOS oil condition sensors. Readiness indicator Depending on the switch position of the ON / OFF switch, this light indicates the operating state of the unit. -
Page 14: Identification Of The Product
Identification of the product Type Manufacturing date (encrypted) Fineness of the filter Filter element type Nominal volume flow Consecutive number Maximum operating pressure Serial number Fig.6: Nameplate Page 14 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 15: Transport And Storage
80 %. Before storage over a period of more than 6 months, the device should be filled with oil in order to preserve it against corrosion. Page 15 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 16: Assembly
The following steps are to be followed in detail: › connect the 230V (or 400V) voltage plug to the local power supply. Page 16 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 17: Commissioning
The ventilating valve (1) can be checked by means of manual venting (red cap / 2). After repeated actuation of the valve, oil should escape. This check also prevents the float valve from being glued. Fig.8: Venting Page 17 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 18: Service
Canceling the current input / back [] [] Confirmation of a selected option / value Select the next record in the menu [] [] Select the previous record in the menu Display Page 18 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 19: Switching On The Device
The following values are displayed on the display: Temperature [°C] Relative humidity RH 4 μm, 6 μm 14 μm (acc. to ISO 4406: 1999) Fig.12: Initialization screen Page 19 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 20: Data Collection
2. Connect this cable to a PC, laptop, tablet or smartphone on which the appropriate software is installed. NOTE The software can be downloaded from www.argo-hytos.com. The stored results are transferred to the connected devices such as PC, laptop, tablet or smartphone and can be stored there. -
Page 21: Menu Structure Lubmon Visu
Adjust Brightness brightness Adjust Contrast contrast Time / date Time of day time of day Date date English Language Deutsch Français Warnings Warning list Fig.13: Menu structure Page 21 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 22: Operation
"Pumping" see 10.3 Monitoring the oil cleanliness when filling "Filtering" Particle counting filling see 10.4 Monitoring the oil cleanliness during cleaning "Filtering" Particle counting cleaning see 10.5 Page 22 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 23: Filtering Of Hydraulic Fluids When Refilling
7. Monitor the filling level at the machine or system and switch off the filter unit at the circuit breaker after having reached the desired fill level. 8. Fix the suction lance / suction pipe and the discharge pipe to the corresponding brackets at the filter unit. Page 23 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 24: Filtering Of Liquids In The Bypass Flow
Make sure that the device is properly vented. › An exact determination of the cleanliness class is possible in a viscosity range of 15 mm /s to 250 mm Page 24 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 25: Pumping Of Hydraulic Fluids (E.g. Waste Oil, Filter Is Bypassed)
8. After the machine or system has been completely emptied, switch off the filter unit at the circuit breaker. 9. Fix the suction lance / suction pipe and the discharge pipe to the corresponding brackets at the filter unit. Page 25 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 26: Monitoring The Oil Cleanliness When Filling Machines And Systems
Incorrect viscosities can falsify the measurement results! › An exact determination of the cleanliness class is possible in a viscosity range of 15 mm / s to 250 mm / s. Page 26 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 27: Monitoring The Oil Cleanliness When Cleaning Machines And Systems In The Bypass Flow
9. Move the lever to the "Pumping" position. 10. Fix the suction lance / suction pipe and the discharge pipe to the corresponding brackets on the filter unit. Page 27 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 28: Monitoring Modes
Date Time of day TRun = Runtime until shutdown The "RESET" light is also illuminated and the orange LED on the display flashes. Fig. 23: Additional display Page 28 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... - Page 29 "SUCCESSFUL" appears. By starting the pump, mode 1 is automatically activated and work can continue. For automatic restarting, repeat the a.m. steps. Fig. 24: Additional display Page 29 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN...
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Page 30: Repair And Maintenance
Contact temperatures according to DIN EN563 (3) and DIN EN13202 (4) may be exceeded during operation. › Allow the filter unit to cool down before touching it. Page 30 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 31: Removing The Filter Element
2. Attach the filter element in arrow direction 1 and lock it in arrow direction 2. Fig. 27: Attaching the filter element Page 31 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 32: Installing The Filter Element
Fig. 28b: Gap at the filter cover NOTE ARGO-HYTOS offers you a comprehensive service package for the repair of the filter unit UMPC 045. › Repairs to the filter unit UMPC 045 may only be carried out by the manufacturer or his authorized dealers and branches. -
Page 33: Decommissioning
The filter unit UMPC 045 is a component which does not have to be taken out of service. Therefore, the chapter in this manual does not contain any information. Page 33 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 34: Disassembly
13. Disassembly This chapter does not contain any information for your device. Page 34 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 35: Disposal
Therefore, dispose of the filter unit and the pressure fluid according to the national regulations of your country. Dispose of pressure fluid residues according to the relevant safety data sheets for these pressure fluids. Page 35 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 36: Extension And Conversion
Do not modify the UMPC 045 filter unit. NOTE The warranty of ARGO-HYTOS applies to the delivered configuration and extensions, which were taken into account during configuration. The warranty expires after a conversion or extension that goes beyond the conversions or extensions described here. -
Page 37: Troubleshooting
Get a clear impression about the cause of trouble. Possibly consult the direct operator. If you cannot correct the error, please contact one of the contact addresses listed under www.argo-hytos.com. If the device should not accept any more entries, turn it off briefly and then turn it on again after a few seconds. After initialization, the particle monitor will operate as usual. - Page 38 Upper limit value: 24 (for 4, 6 and 14 µm) improvement (e.g. Lower limit value: 10 (for 4, 6 and 14 µm) order number 10 at 4, 6 and 14 μm). Table 7: Error description Page 38 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN...
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Page 39: Technical Specifications
17. Technical specifications 17.1 Dimension drawing Fig. 30: Dimension drawing Page 39 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 40: Technical Data
73 (Under operating conditions permissible for continuous operation) max. 78 (Under operating conditions permissible for short-term operation) Dimensions l x w x h 786 x 564 x 1,045 Table 8: Technical data Page 40 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 41: Operating Conditions
Mains fuses 230 V, 50 Hz, 16 A 400/460 V, 50/60 Hz, 16 A Working position standing 17.4 Hydraulic circuit diagram Fig. 31: Hydraulic diagram Page 41 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... -
Page 42: Appendix
18. Appendix 18.1 Declaration of conformity EU - Konformitätserklärung EU - Declaration of Conformity ARGO-HYTOS Polska sp. z o.o. Władysława Grabskiego 27 32-640 Zator Tel.: +48 33 873 16 52 Fax: +48 33 873 19 15 www.argo-hytos.com Die EU - Konformitätserklärung gilt für folgendes The EU - Declaration of Conformity applies Gerät:... -
Page 43: Spare Parts
Screwing Hose Screwing Valve complete Screw plug Pump Usit ring O-rings Screen element Cylinder screws not shown Differential pressure indicator Block Fig. 33: Spare parts drawing 2 Page 43 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN... - Page 44 LubMon Visu Hose complete Block complete Water/temp. - sensor oil Particle Monitor Oil Ball valve Fig. 36: Spare parts drawing 5 Fig. 37: Spare parts drawing 6 Page 44 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN...
- Page 45 LubMon Visu SCSO 900-1000 Hose complete 31982900 Block complete 33564300 Water / temperature sensor oil SCSO 300-1000 Particle Monitor Oil SPCO 300-1000 Table 9: Spare parts list Page 45 www.argo-hytos.com Subject to change · UMPC 045_31168300 · 0717 · EN...
- Page 46 India ARGO-HYTOS PVT. LTD. info.in@argo-hytos.com Italy ARGO-HYTOS S.r.l. info.it@argo-hytos.com Poland ARGO-HYTOS Polska spz o.o. info.pl@argo-hytos.com Russia ARGO-HYTOS LLC info.ru@argo-hytos.com Sweden ARGO-HYTOS Nordic AB info.se@argo-hytos.com Turkey ARGO-HYTOS Hid Ekip. San. ve Tic Ltd. Sti. info.tr@argo-hytos.com ARGO-HYTOS Inc. info.us@argo-hytos.com 0717 · EN...
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