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Manual
Filter Unit
FAPC 016
www.argo-hytos.com
Subject to change · Filter Unit FAPC 016 · 1020 · EN
Safety and operating instructions
Read safety and operating instructions before use.
Note:
The indicated data only serve to describe the product.
Specifications regarding the use of this product are only examples and suggestions.
Catalog specifications are no guaranteed features.
The information given does not release the user from his / her own assessments and inspection.
Our products are subject to a process of natural wear and aging.
© All rights are reserved by ARGO-HYTOS GMBH, even in the event of industrial property rights.
Any right of disposal such as copying and distribution rights shall remain with us.
The picture on the title page shows a configuration example.
The delivered product may thus differ from the illustration.
Page 1
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Summary of Contents for Argo-Hytos FAPC 016
- Page 1 Our products are subject to a process of natural wear and aging. © All rights are reserved by ARGO-HYTOS GMBH, even in the event of industrial property rights. Any right of disposal such as copying and distribution rights shall remain with us.
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Page 2: Table Of Contents
Installing the filter element ............................21 10.3.5 Bleeding the filter element ............................21 10.4 Replacing the pump ..............................22 10.4.1 Removing the pump ..............................23 10.4.2 Installing the pump................................ 23 Page 2 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... - Page 3 Operating conditions ..............................32 16.4 Hydraulic circuit diagram ............................... 32 Appendix ..................................33 17.1 Declaration of conformity .............................. 33 17.2 Spare parts list ................................34 Page 3 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN...
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Page 4: About This Documentation
Indicates a dangerous situation which may result in light to moderate injury if not avoided. NOTE Indicates property damage: The product or surrounding could be damaged. Table 2: Hazard classes according to ANSI Z536.6-2006 Page 4 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 5: Symbols
Meaning Table 4: Terms 1.3.4 Abbreviations In this documentation the following abbreviations are used: Term Meaning FAPC Filter unit with particle monitor Table 5: Abbreviations Page 5 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 6: Safety Instructions
Therefore only use this product in safety-related applications if this use is explicitly specified and permitted in the product documentation, e.g. in explosion protection areas or in safety-related parts of a control system (functional safety). ARGO-HYTOS GMBH assumes no liability for damages resulting from improper use. The risks associated with improper use are solely with the user. -
Page 7: Product And Technology Related Safety Instructions
You may only put the product into operation, when it has been established that the final product (e.g. a machine or system), into which the ARGO-HYTOS products have been installed, complies with the country-specific regulations, safety regulations and standards of the application. -
Page 8: General Instructions
Do not use aggressive cleaning agents for cleaning. Clean the product with a suitable cleaning fluid. › Do not use a high pressure cleaner. › Do not use compressed air to clean function interfaces such as seal areas. Page 8 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 9: Scope Of Delivery
4. Scope of delivery This package includes: › 1 Filter Unit FAPC 016 › 1 Operating manual Page 9 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 10: About This Product
Device description The filter unit FAPC 016 consists of a support frame in which a filter pump unit is integrated. It consists of an electronically operated filter pump with a replaceable filter element and a pressure gauge as a maintenance indicator. The on-off switch is located on the control box of the pump motor. -
Page 11: Identification Of The Product
Identification of the product Address Year Type designation Filter element Filter fineness Nominal volume flow Operating pressure Serial number Fig. 2: Nameplate Page 11 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 12: Transport And Storage
Storage in the immediate vicinity of chemically active substances such as acids, alkalis, salts, organic solvents and rechargeable batteries is prohibited. The ambient temperature during storage of the filter unit FAPC 016 should be between +5 °C und +50 °C at a maximum humidity of 80 %. -
Page 13: Assembly
The following steps are to be followed in detail: › connect the 230V voltage plug to the local power supply. Page 13 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 14: Commissioning
Air bubbles in the oil falsify the measuring result. In case of power failure In order to prevent unintentional starting of the unit, always switch off and unplug the unit. Page 14 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 15: Operation
7. Check the filling level at the machine or system and turn off the filter unit at the circuit breaker, once the desired filling quantity has been reached. 8. Re-attach the suction strainer and the discharge pipe to the appropriate brackets at the filter unit. Page 15 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 16: Filtering Of Liquids In The Bypass Flow
In order to prevent a short circuit of the oil flow, the distance between the suction and pressure connection should be kept as large as possible. Falsification of the measuring results › Make sure that the device is properly vented. Page 16 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 17: Data Collection
Data collection The filter unit FAPC 016 is equipped with a data memory that can store up to 3,000 results. Once the storage capacity is reached, the last measured value is saved, while the oldest measured value is simultaneously overwritten. -
Page 18: Repair And Maintenance
Checking / changing the suction strainer FA 016.0301 Quarterly or with corresponding problems (lower volume flow with clean filter element, too loud noise level) Page 18 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 19: Replacing The Suction Strainer
Contact temperatures according to DIN EN563 (3) and DIN EN13202 (4) may be exceeded during operation. › Allow the filter unit to cool down before touching it. Page 19 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 20: Removing The Filter Element
2. Attach the filter element in arrow direction 2 and lock it in arrow direction 1. Fig. 9: Attaching the filter element Page 20 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 21: Installing The Filter Element
Restart the unit. Check the filter housing for leaks after commissioning. Abb. 11: Bleeding the filter element Page 21 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 22: Replacing The Pump
Contact temperatures according to DIN EN563 (3) and DIN EN13202 (4) may be exceeded during operation. › Allow the filter unit to cool down before touching it. Fig. 12: Replacing the motor and the pump Page 22 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 23: Removing The Pump
The device can be put into operation. If not oil is sucked during commissioning, open the cover at the filter housing and fill in about 300 ml oil. Page 23 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 24: Replacing The Motor
When mounting the filter pipe, ensure that the O-ring (Pos. 2) does not slide out of the O-ring groove and will be damaged between the pump plate (Pos. 5) and the housing (Pos. 1). Page 24 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 25: Replacing The Particle Monitor Opcom
Before uninstalling, pull the mains plug. Uninstalling may only be carried out by qualified electricians. 10.6.2 Installing the OPCom The installation is carried out in reverse order as described above. Page 25 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 26: Decommissiong
The final decommissioning and disposal requires complete uninstallation of the total energy supply, the mechanical components and the disposal of the hydraulic media remaining in the device. With disassembly and disposal, all national safety and environmental regulations must be observed. Page 26 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 27: Disassembly
12. Disassembly The filter unit is a device which does not have to be dismantled. Page 27 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 28: Disposal
13. Disposal Careless disposal of the filter unit FAPC 016 and the hydraulic fluid can lead to environmental pollution. Therefore, dispose of the filter unit and the hydraulic fluid in accordance with the national regulations of your country. Dispose of hydraulic fluid residues according to the applicable safety data sheets for these hydraulic fluids. -
Page 29: Extension
Optional accessories 14.1.1 Transport aid / trolley For easy transport of filter unit FAPC 016 it is possible to hook a trolley onto the standing device. This allows effortless transport even over long distances. Fig. 14: Optional accessory "Trolley" 14.1.2 Hose extensions On request, ARGO-HYTOS also provides you with hose extensions according to your stipulations. -
Page 30: Troubleshooting
Oil leaking out of element change terminal box › › Screwing leaky Check screw joints, re-tighten and / or seal them Table 6: Fault table Page 30 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 31: Technical Data
230 V; 60 Hz; 0.54 kW Tare weight approx. 24 Sound power level db(A) max. 68 (under operating conditions permitted for continuous operation) Table 7: Technical data Page 31 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 32: Operating Conditions
Clogging indicator Pressure holding valve Pressure limiting valve Measuring sensor OPCom Pump Pressure hose Motor Suction hose Discharge pipe Suction filter Fig. 17: Hydraulic circuit diagram Page 32 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 33: Appendix
17. Appendix 17.1 Declaration of conformity Page 33 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... -
Page 34: Spare Parts List
Hose clamp Pressure hose Ball valve Hose clamp Suction hose Strainer Power supply unit Pipe Hose clamp Motor Suction strainer Fig. 18: Spare parts drawing 1 Page 34 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN... - Page 35 Spiral pipe Steel frame Pressure gauge Pump plate, complete Set of seals Pos. 10.1 Hose nipple Fig. 19: Spare parts drawing 2 Page 35 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN...
- Page 36 Hose Hose nipple Valve, complete Installation kit Fig. 20: Spare parts drawing 3 Page 36 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN...
- Page 37 Set of seals Pos. 10.2 Set of seals Pos. 10.3 Rotor, complete Set of seals Pos. 10.4 Fig. 21: Spare parts drawing 4 Page 37 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN...
- Page 38 FA 016.0736 14219800 Spare parts suction hose Suction strainer FA 016.0301S7 33225200 Suction hose FA 016.0106 11904900 Hose nipple FA 016.1401 11887400 Table 8: Spare parts list Page 38 www.argo-hytos.com Subject to change · Filter Unit FAPC 016 · 1020 · EN...
- Page 39 India ARGO-HYTOS PVT. LTD. info.in@argo-hytos.com Italy ARGO-HYTOS S.r.l. info.it@argo-hytos.com Poland ARGO-HYTOS Polska spz o.o. info.pl@argo-hytos.com Russia ARGO-HYTOS LLC info.ru@argo-hytos.com Sweden ARGO-HYTOS Nordic AB info.se@argo-hytos.com Turkey ARGO-HYTOS Hid Ekip. San. ve Tic Ltd. Sti. info.tr@argo-hytos.com ARGO-HYTOS Inc. info.us@argo-hytos.com 1020 · EN...
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