Toro MB TX 2500 Operator's Manual

Toro MB TX 2500 Operator's Manual

Tracked mud buggy
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Form No. 3421-177 Rev C
MB TX 2500 Tracked Mud Buggy
Model No. 68138—Serial No. 402100000 and Up
Model No. 68138G—Serial No. 402100000 and Up
Model No. 68138HD—Serial No. 400000000 and Up
www.discount-equipment.com
*3421-177* C
Original Instructions (EN)

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Summary of Contents for Toro MB TX 2500

  • Page 1 Form No. 3421-177 Rev C MB TX 2500 Tracked Mud Buggy Model No. 68138—Serial No. 402100000 and Up Model No. 68138G—Serial No. 402100000 and Up Model No. 68138HD—Serial No. 400000000 and Up www.discount-equipment.com *3421-177* C Original Instructions (EN)
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack,...
  • Page 3 Control Regulation of emission systems, maintenance, additional information, contact an Authorized Service and warranty. Replacements may be ordered through Dealer or Toro Customer Service and have the model the engine manufacturer. and serial numbers of your product ready. Figure 1...
  • Page 4: Table Of Contents

    Contents serious injury or death if you do not follow the recommended precautions. Safety ............... 4 Safe Operating Practices........4 Safety and Instructional Decals ......6 g000502 Product Overview ............. 9 Figure 2 Controls ............. 9 Specifications ..........10 1. Safety-alert symbol Attachments/Accessories .........
  • Page 5: Safety

    Safety – Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other Improper use or maintenance of the machine can appliance. result in injury. To reduce the potential for injury, –...
  • Page 6 • • Watch for traffic when operating near or crossing Identify hazards at the base of the slope. Do roadways. not operate the machine near drop-offs, ditches, embankments, water or other hazards. The • Do not touch parts that may be hot from operation. machine could suddenly roll over if a wheel or track Allow them to cool before attempting to maintain, goes over the edge or the edge collapses.
  • Page 7: Safety And Instructional Decals

    Never tamper with safety devices. result. • Use only genuine Toro replacement parts to ensure that original standards are maintained. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
  • Page 8 decal132-8961 decal137-0575 132-8961 137-0575 1. Battery charging condition 4. Hopper is lowering. 1. Read the Operator’s 3. Cold-fill line Manual. 2. Hour meter 5. Hopper is down. 2. Transmission fluid 3. Hopper is raising. 6. Hopper is lowering automatically. decal132-9051 132-9051 1.
  • Page 9 decal137-3715 137-3715 1. Parking-brake release 7. Explosion hazard—shut off the engine 13. Lower hopper before adding fuel; no fire, open flames, or smoking when adding fuel. 2. Parking brake 8. Machine tipping hazard—do not drive 14. Move the handles in to operate. forward with the hopper raised;...
  • Page 10: Product Overview

    Parking Brake Lever Product Overview To engage the parking brake, pull back the lever. (Figure To disengage the parking brake, push the lever forward. Hour Meter The hour meter records the number of hours the engine has operated. It operates when the engine is running.
  • Page 11: Specifications

    (E15) by volume is not approved for use. your Authorized Service Dealer or authorized Toro Never use gasoline that contains more than 10% distributor or go to www.Toro.com for a list of all ethanol by volume, such as E15 (contains 15% approved attachments and accessories.
  • Page 12 DANGER DANGER In certain conditions, fuel is extremely In certain conditions during fueling, static flammable and highly explosive. A fire or electricity can be released causing a spark, explosion from fuel can burn you and others which can ignite the fuel vapors. A fire or and can damage property.
  • Page 13: Performing Daily Maintenance

    Using Stabilizer/Conditioner Performing Daily Maintenance Use fuel stabilizer/conditioner in the machine to keep the fuel fresh longer when used as directed by the fuel-stabilizer manufacturer. Before starting the engine each day, perform the following procedures: Important: Do not use fuel additives containing •...
  • Page 14: Operating The Throttle

    Operating the Throttle Starting the Engine Engage the parking brake. The throttle control moves between F and S positions (Figure Engage the choke. Always use the F position when moving the Note: A warm or hot engine may not require machine.
  • Page 15: Shutting Off The Engine

    Shutting Off the Engine Removing Debris from the Machine Move the throttle between the F and S positions. Park the machine on a level surface, move Engage the parking brake. the motion-control levers to the N EUTRAL LOCK Turn the key switch to the O position and position, engage the parking brake, and lower remove the key.
  • Page 16: Lowering The Hopper Without Power

    Lowering the Hopper Transporting the Machine without Power Use a heavy-duty trailer or truck with full-width ramps to transport the machine. Ensure that the trailer or Install the cylinder lock; refer to Installing the truck has all the necessary brakes, lighting, and Cylinder Lock (page 18).
  • Page 17: Lifting The Machine

    Lifting the Machine Hoist the machine using 2 lift points under the hopper and 2 rear tie-down loops. Tilt the hopper forward to locate the 2 lift loops and attach a chain or straps at each of the loops as shown in Figure Note: Take up the slack in the chain or straps to...
  • Page 18: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check and adjust the track tension (every 10 hours until 50 hours). After the first 10 hours •...
  • Page 19: Pre-Maintenance Procedures

    Pre-Maintenance Procedures Releasing the Cushion for Rear Access You can release the cushion for rear access to the machine for maintenance or adjustment. Lower the platform. Loosen the twist knobs on each side of the machine (Figure 15). g185887 Figure 16 1.
  • Page 20: Lubrication

    Lubrication Engine Maintenance Greasing the Machine Servicing the Air Cleaner Service Interval: Every 50 hours Service Interval: Every 25 hours—Service or replace the air-cleaner foam element (more When operating the machine under normal conditions, often under extremely dusty, dirty lubricate all grease fittings for the bearings and conditions).
  • Page 21: Checking The Engine-Oil Level

    Checking the Engine-Oil Level Service Interval: Before each use or daily Important: Remember to add 80% of the oil, and then gradually fill it to the Full mark on the dipstick. Important: Do not run the engine with the oil level above the Full mark or below the low mark.
  • Page 22: Changing The Engine Oil And Filter

    Changing the Engine Oil and Filter Service Interval: Every 100 hours Oil Type:: Detergent oil (API service SJ or higher) Engine Oil Capacity: 1.9 L (64 fl oz) g185888 Viscosity: Refer to the table below. g031623 Figure 22 g017552 Figure 21 Install the drain plug (Figure 22).
  • Page 23: Servicing The Spark Plugs

    g243623 Figure 24 g027477 Figure 23 Servicing the Spark Plugs Slowly pour approximately 80% of the specified Service Interval: Every 100 hours—Check the spark oil into the filler tube (Figure 24). plug. Every 300 hours—Replace the spark plug. The spark plugs are RFI compliant. Equivalent alternate brand plugs can also be used.
  • Page 24: Cleaning The Blower Housing

    Removing the Spark Plug Installing the Spark Plug Park the machine on a level surface, move the motion-control levers to the N EUTRAL LOCK position, engage the parking brake, and lower the hopper. Shut off the engine and remove the key. Allow the engine to cool.
  • Page 25: Fuel System Maintenance

    Draining the Fuel Tank Fuel System Maintenance You can drain the fuel tank by removing it and pouring the fuel out of the fill neck; refer to Removing the Fuel Tank (page 25). You can also drain the fuel tank by Replacing the Fuel Filter using a siphon in the following procedure.
  • Page 26: Removing The Fuel Tank

    Removing the Fuel Tank Electrical System Lower the platform. Maintenance Release the cushion; refer to Releasing the Cushion for Rear Access (page 18). Servicing the Battery Remove the cross bracket (Figure 30). Service Interval: Every 50 hours DANGER Battery electrolyte contains sulfuric acid, which is fatal if consumed and causes severe burns.
  • Page 27 Charging the Battery WARNING Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from battery. Important: Always keep the battery fully charged (1.265 specific gravity) to prevent battery damage when the temperature is below 0°C (32°F). g185906 Remove the battery from the chassis;...
  • Page 28: Servicing The Fuses

    Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses and requires no maintenance. If a fuse blows, check the component or circuit for a malfunction or short. Servicing the Tracks Release the cushion from the rear of the machine.
  • Page 29 Adjusting the Track Tension Raise the machine so that the tracks are off the ground. If you place the tab of the tensioning tool along the Clean the drive sprocket, the front wheel, and rear edge of the tension nut, the other end of the the road wheels.
  • Page 30: Servicing The Drive Belt

    Replacing the Drive Belt Inspect the condition of the wheels. If the wheels show signs of wear, replace them at this time. Service Interval: Every 300 hours Beginning at the drive sprocket, coil the new Park the machine on a level surface, move track around the sprocket, ensuring that the the motion-control levers to the N EUTRAL...
  • Page 31: Controls System Maintenance

    Controls System Maintenance Adjusting the Motion-Control Levers If the motion-control levers do not align horizontally, adjust the right side motion-control lever. Park the machine on a level surface, lower the hopper, engage the parking brake, shut off the engine, and remove the key. Push the motion-control levers down out of the position (Figure...
  • Page 32: Brake Maintenance

    Release the parking brake. Move the motion-control levers forward. Note: The machine should move forward. Note: If the machine does not move forward, refer to Adjusting the Parking Brake (page 31). Engage the parking brake and shut off the machine. Adjusting the Parking Brake g189389 Remove the fuel tank;...
  • Page 33: Hydraulic System Maintenance

    Overfilling Expansion-tank capacity: 1.4 L (1.5 US qt) the tank may cause fluid to purge out of the breather hole. Hydraulic-fluid type: Toro® HYPR-OIL™ 500 Important: Always use the correct hydraulic fluid. Unspecified fluids will damage the hydraulic system.
  • Page 34 Shut off the engine, and remove the key. Allow Loosen the vent plug in each transmission until the engine to cool. loose (Figure 48). Lower the cushion and remove the fuel tank; Note: This allows air to escape the hydraulic refer to Removing the Fuel Tank (page 25).
  • Page 35: Servicing The Hydraulic Lift System

    Reservoir-tank capacity: 1.4 L (1.5 US quarts) Shut off the engine, and remove the key. Allow Hydraulic-fluid type: Toro Premium All Season the engine to cool. Hydraulic Fluid or Mobil® 424 Hydraulic Fluid Check the hydraulic fluid level and add hydraulic...
  • Page 36 Changing the Hydraulic Fluid for the Lift System Service Interval: Every 300 hours Park the machine on a level surface, move the motion-control levers to the N EUTRAL position, engage the parking brake, raise the g185888 hopper, and install the cylinder lock. Shut off the machine and remove the key.
  • Page 37: Checking The Hydraulic Lines

    Replacing the Hydraulic Filter for Shut off the engine and check for leaks. the Lift System Check the fluid level in the reservoir tank, refer Checking the Hydraulic-Fluid Level for the Lift Service Interval: Every 300 hours System (page 34). Important: Do not substitute an automotive oil Note:...
  • Page 38: Cleaning

    Cleaning Removing Debris from the Machine Service Interval: Before each use or daily Every 100 hours Park the machine on a level surface, move the motion-control levers to the N EUTRAL LOCK position, engage the parking brake, and lower the hopper. Shut off the engine, and remove the key.
  • Page 39: Storage

    Storage Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. Paint all scratched or bare metal surfaces. Paint Engage the parking brake, shut off the engine, is available from your Authorized Service Dealer. and remove the key.
  • Page 40 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 41 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack,...

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