Toro Workman GTX Series Operator's Manual
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Summary of Contents for Toro Workman GTX Series
- Page 1 Form No. 3442-334 Rev A Workman ® GTX Lithium Utility Vehicle Model No. 07413LT—Serial No. 400000000 and Up Model No. 07413TC—Serial No. 400000000 and Up *3442-334* Register at www.Toro.com. Original Instructions (EN)
- Page 2 This manual uses 2 words to highlight information. Whenever you need service, genuine Toro parts, or Important calls attention to special mechanical additional information, contact an Authorized Service...
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Page 3: Table Of Contents
Contents Electrical System Maintenance ......37 Electrical System Safety ........37 Disconnecting the Batteries ......37 Safety ............... 4 Connecting the Batteries ........37 General Safety ........... 4 Replacing a Fuse..........38 Safety and Instructional Decals ......5 Maintaining the Headlights ....... 39 Setup ................ -
Page 4: Safety
Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal115-7739 115-7739 1. Falling, crushing hazard—do not carry passengers. decal131-8527 131-8527 1. - Page 6 140-2487 decal140-2487 140-2487 1. Read the Operator’s 6. Horn (30 A) Manual for fuse information. 2. Display (2 A); fuse located 7. USB power point (5 A) under the hood. 3. Power (10 A) 8. Headlights (10 A) 4. Bed lift (15 A) 9.
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Page 7: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –... -
Page 8: Burnishing The Brakes
Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Registration card Ensure that the batteries are charged; refer to Predelivery Inspection Form Charging the Lithium-Ion Batteries (page 27). -
Page 9: Product Overview
Product Overview g319171 Figure 4 1. Hood latch 3. Cargo bed 5. Battery charger 2. Steering wheel 4. Towing tongue 6. Cargo-bed lever g319172 Figure 5 1. Passenger handhold 3. Trailer hitch 2. Parking-brake lever 4. Rear cargo-bed-accessory mount... -
Page 10: Controls
Controls Control Panel g319170 Figure 6 1. Light switch 6. Parking-brake lever 2. Display 7. USB power point 8. Accelerator pedal 3. Horn button (International models only) 9. Brake pedal 4. Gear-shift selector 5. Key switch Accelerator Pedal Brake Pedal Use the accelerator pedal (Figure 6) to vary ground... - Page 11 Parking-Brake Lever Direction Selector The parking-brake lever is located on the control The direction selector is located to the left of the panel (Figure parking-brake lever. The direction selector has 3 positions: F , and N (Figure ORWARD EVERSE EUTRAL Whenever you shut off the machine, engage the parking brake to prevent the machine from accidentally Note:...
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Page 12: Display
Display The display shows information about your machine, such as the operating status, various diagnostics, and other information about the machine (Figure g321175 Figure 10 1. Startup screen 3. Software revision 2. Battery voltage g320256 Figure 9 1. Indicator light 2. - Page 13 The run screen with the current machine speed (Figure 14) appears when you are driving the machine. g321177 g321181 Figure 12 Figure 14 1. Charging screen 3. Battery currently charging 1. Current machine speed indicator 2. Battery life 4. Estimated time to fully charge the machine An active fault code (Figure...
- Page 14 Supervisor Speed-Limit Switch Icon Descriptions The supervisor speed-limit switch, located under Direction—F position ORWARD the seat assembly, has 2 positions: P ERFORMANCE and E . Rotate the switch clockwise to the CONOMY position to limit the maximum machine CONOMY Direction—N position EUTRAL speed to 19 km/h (12 mph).
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Page 15: Specifications
28 cm (11 inches) inside Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 16: Before Operation
Operation section (if applicable) in the Important: Do not exceed the maximum air Installation Instructions. Visit www.Toro.com for your pressure indicated on the sidewall of the tire. instructions or scan the QR code (if applicable) on your attachment. -
Page 17: Breaking In A New Machine
Breaking in a New Machine During Operation Service Interval: After the first 100 hours—Perform During Operation Safety the breaking in a new machine guidelines. Perform the breaking in a new machine guidelines General Safety to provide proper performance and long life for the •... - Page 18 • When using the machine on public roads, follow a rollover. Contact an authorized Toro distributor for all traffic regulations and use any additional more information. accessories that may be required by law, such as...
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Page 19: Operating The Cargo Bed
Loading and Dumping Safety Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 19). • Do not exceed the gross vehicle weight (GVW) of the machine when operating it with a load in the cargo bed and/or towing a trailer;... - Page 20 Raising the Cargo Bed to the Opening the Tailgate Service Position Ensure that the cargo bed is down and latched. Pull the lever on left, inside of the cargo bed Using both hands, raise the tailgate using the toward you and lift the cargo bed up (Figure 19).
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Page 21: Monitoring The Battery-System Charge Level
Closing the Tailgate Monitoring the Battery-System Charge If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of Level the machine, some of the material that you unloaded may have lodged in the hinge area of the tailgate. Refer to the display to determine the battery-system Perform the following steps before closing the tailgate. -
Page 22: Loading The Cargo Bed
Loading the Cargo Bed Material Density Maximum Cargo Bed Capacity (on level ground) Use the following guidelines when loading the cargo bed and operating the machine: Full Gravel, dry 1522 kg/m lb/ft • Observe the weight capacity of the machine and Gravel, wet 1922 kg/m (120... -
Page 23: After Operation
Replace all worn, damaged, or missing decals. circuits, contact your authorized Toro distributor for the correct power cord. Battery and Charger Safety • Use only a power cord approved by Toro. General Operation • Use only the supplied power cord for battery •... -
Page 24: Hauling The Machine
Replace a damaged cord or plug immediately. • If the charger or power cord is damaged, do not g319239 Figure 24 use it; take it to an authorized Toro distributor. 1. Rear tie-down points Hauling the Machine • Use care when loading or unloading the machine into a trailer or a truck. -
Page 25: Towing The Machine
Towing a Trailer The machine is capable of pulling trailers. Tow hitches are available for the machine, contact your authorized Toro distibutor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either... -
Page 26: Maintaining The Lithium-Ion Batteries
Store/park the machine in a clean, dry garage or storage area, away from direct sunlight, heat For detailed information on shipping a battery, contact sources, rain, and wet conditions. Refer to the your authorized Toro distributor. table below for temperature requirements for storage. Important: Temperatures outside of this range will damage your batteries. -
Page 27: Understanding The Lithium-Ion Battery Charger
3-prong grounded plug (type B). If the plug does not shown in the following table. fit into the wall receptacle, other grounded plug types are available; contact an authorized Toro distributor. Recommended Temperature Range for Do not change the charger or the power-supply-cord Charging plug in any way. -
Page 28: Maintenance
Such use • Do not charge the batteries while servicing the could void the product warranty of The Toro® machine. Company. Recommended Maintenance Schedule(s) Maintenance Service... -
Page 29: Daily Maintenance Checklist
• Change the brake fluid. Every 1,000 hours Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. -
Page 30: Maintaining The Machine Under Special Operating Conditions
Maintaining the Machine under Special Operating Conditions Important: If the machine is subjected to any of the conditions listed below, perform maintenance twice as frequently: • Desert operation • Cold climate operation—below 10°C (50°F) • Trailer towing • Frequent operation in dusty conditions •... -
Page 31: Lifting The Machine
Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. g319294 • Always remove the key from the key switch Figure 27 before getting off the machine. -
Page 32: Raising And Lowering The Seat Assembly
Raising and Lowering the Seat Assembly To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 29). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 29). -
Page 33: Installing A Bench Cushion
Lubrication Greasing the Machine Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Grease Type: Number 2 lithium grease Use a rag to wipe the grease fitting clean so that foreign matter cannot be forced into the bearing or bushing. -
Page 34: Greasing The Front Wheel Bearings
Note: Support the brake assembly before proceeding to the next step. g321362 Figure 35 g321363 Figure 37 Greasing the Front Wheel 1. Flange-head bolts (3/8 x 3. Caliper bracket (brake 3/4 inch) assembly) Bearings 2. Spindle Service Interval: Every 300 hours Remove the dust cap from the hub (Figure 38). - Page 35 Greasing the Wheel Bearings Remove the outboard bearing and bearing race from the hub (Figure 40). g192347 Figure 39 1. Spindle 2. Hub and rotor assembly g033050 Wipe clean the spindle with a rag. Figure 40 Repeat steps through to the hub and rotor at 1.
- Page 36 Installing the Hub and Rotor Apply a light coat of the specified grease to the spindle (Figure 41). g192345 Figure 42 g192344 1. Cotter pin 3. Dust cap Figure 41 2. Nut retainer 1. Nut retainer 4. Outer bearing 2. Spindle nut 5.
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Page 37: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Unplug the power cord before connecting or disconnecting the battery. • Wear protective clothing and use insulated tools. Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. -
Page 38: Replacing A Fuse
Replacing a Fuse 48 V Fuses Main power 10 A There are 6 fuses in the electrical system; the other slots are open for options. Optional lift kit—open 15 A Electric relay 20 A The display fuse (2 A) is located at the front of machine under the hood (Figure 45). -
Page 39: Maintaining The Headlights
Maintaining the Headlights Connect the electrical connector for the harness to the connector of the lamp assembly (Figure 47). Replacing the Headlight Adjust the headlights to direct the beams to Disconnect the batteries; refer to Disconnecting the desired position, refer to Adjusting the the Batteries (page 37). -
Page 40: Servicing The Batteries
A lithium-ion battery must be disposed of or recycled Maintaining the Tires in accordance with local and federal regulations. If a battery requires service, contact your authorized Toro Service Interval: Every 100 hours—Check the distributor for assistance. condition of the tires and rims. -
Page 41: Inspecting The Steering And Suspension Components
2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. This allows the suspension to settle into the operating position. Adjusting the Camber Owner provided tools: spanner wrench, Toro Part 132-5069; refer to your authorized Toro distributor. Important: Make the camber adjustments only if you are using a front attachment or if there is uneven tire wear. -
Page 42: Checking The Transaxle-Fluid Level
Adjusting the Front Wheel Toe-in Checking the Transaxle-Fluid Level Important: Before adjusting toe-in, ensure that the camber adjustment is as close to neutral as possible; refer to Adjusting the Camber (page 41). Service Interval: Every 100 hours—Check the transaxle-fluid level. Measure the distance between both of the front tires at the axle height at both the front and rear Park the machine on a level surface. -
Page 43: Changing The Transaxle Fluid
Changing the Transaxle Brake Maintenance Fluid Checking the Parking Brake Service Interval: Every 100 hours—Check the transaxle for leaks. Engage the parking brake by pulling the parking-brake lever toward you, until you feel Every 800 hours/Yearly (whichever comes tension. first)—Change the transaxle fluid. If you do not feel tension when pulling the Fluid Type: SAE 10W-30 (API service SJ or higher) parking-brake toward you within 11.4 to 16.5 cm... -
Page 44: Checking The Brake-Fluid Level
43). Note: If you cannot adjust the parking brake to the required tension, the brake pads may be worn and need to be replace. Contact your authorized Toro distributor for assistance. Checking the Brake-Fluid Level g002136 Figure 58 Service Interval: Before each use or daily Check the 1. -
Page 45: Replacing The Service And Parking-Brake Pads
Adjusting the Cargo-Bed Service Interval: Every 400 hours Latches Contact your authorized Toro distributor to inspect and possibly replace the service and parking-brake pads. If the cargo-bed latch is out of adjustment, the cargo bed vibrates up and down as you drive the machine. -
Page 46: Cleaning
Cleaning Washing the Machine Service Interval: Before each use or daily—Wash the machine. Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. Important: Do not use brackish or reclaimed water to clean the machine. -
Page 47: Storage
If you leave the charger on the machine, it will Note: Paint is available from your authorized shut off after the batteries are fully charged Toro distributor. and does not turn back on unless the charger is disconnected and reconnected. •... -
Page 48: Troubleshooting
Code E-0-0-4 1. BMS or battery fault detected 1. Contact an authorized Toro distributor. Code E-0-0-7 1. Battery amp hour limit exceeded 1. Possible causes include poor battery health, very deeply discharged battery,... - Page 49 Problem Possible Cause Corrective Action Code P156C, P156E 1. There is a controller-configuration fault. 1. Contact your authorized Toro distibutor. Code P0226, P156C, B1107 1. The parking brake is engaged while in 1. Disengage the parking brake. or R position.
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- Page 52 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 53 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 54 5 years Battery Limited Warranty Battery The rechargeable Lithium-Ion battery is warranted to be free from defects in materials and workmanship for a period of 5 years. Over time, battery consumption reduces the amount of energy capacity (Amp-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature.
- Page 55 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.