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NI Climbing Frames Mount Juliet Instruction Manual
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NI Climbing Frames Mount Juliet Instruction Manual

(6ft double) climbing frame
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Mount Juliet (6ft Double) Climbing Frame Instruction Manual

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Summary of Contents for NI Climbing Frames Mount Juliet

  • Page 1 Mount Juliet (6ft Double) Climbing Frame Instruction Manual...
  • Page 2 Parts List Item Description Image Quantity Number 3m post cut at 40° angle 3m post 2 (with cut at 60° 32mm angle hole pre- drilled) 420mm post 1575mm post...
  • Page 3 1755mm x 1170 mm roof panel 6” x 1” small board for roof 6” x 1” large board for roof 1755mm x 1755mm base 1575mm x 4 + 20 for 3” x 1.5” picnic timber table...
  • Page 4 1755mm 9 + 2 for 3” x 1.5” picnic timber table Railings 8 (6 open, 2 closed standard) Open Railing Closed Railing Decking screws...
  • Page 5 200mm index screws 120mm screws Set of steps Screw covers...
  • Page 6 M10 swing 6 (as hook standard, depends on swing choices) Rock wall 1 (10 rocks as standard for 8ft wall) (5ft wall has 5 rock holds) 9ft slide...
  • Page 7 Swing 3 as (varies standard depending customers choice) 2450mm 3” x 1.5” doubled up for Rope Bridge 1575mm 3” x 1.5” doubled up for Rope Bridge...
  • Page 8 330mm 16 (or 32 x Decking 330mm 3” Board x 1.5” slats) Green Mesh 3m rope Large U- 1 Bag Nails...
  • Page 9 Small U- 1 bag Nails 8ft Cargo 8ft tall Fireman’s Pole 10ft 1 (holes Monkey pre-drilled Bars for swing hooks)
  • Page 10 3m x 3” x 1.5” 16mm Rope Other components included: Handgrips, telescope, steering wheel. Tools needed: • Cordless drill • Handsaw • Spirit Level • Hammer • Shovel • Stepladder • Pencil • Measuring tape • 10mm Hex bit • PZ 2 Drill Bit...
  • Page 11 Ground Preparation 1. Lay out the bases, slide and the 3m swing bar in the position that you intend the climbing frame to be placed, allowing 2.160m between the bases for the rope bridge. Ensure the base is parallel of any buildings, fences etc. that you are wishing to match in with. This will give you the size of the footprint the frame will take up in the garden.
  • Page 12 Assembly Instructions All components needed during the assembly are numbered with reference to the parts list, please refer back to the parts list to ensure you are assembling the correct components for each step. Step 1: ‘H-Frame’ Assembly • Lay 2 3m posts that are cut at a 40° angle on a level surface •...
  • Page 13 Step 3: • Make a mark 2400mm (2.4m) from the top of both 3m posts. If your frame has a picnic or sandpit picnic table, add a second mark to each post 2100mm down from the top of the post •...
  • Page 14 Step 4: • Place another 1755mm 3” x 1.5” timber on the 40° angle on the top of the post and screw into place using the 65mm decking screws • Steps 3 and 4 strengthen the H-frame structure, without this additional support at the top and bottom, the frame will twist once it is lifted up Step 5: •...
  • Page 15 Step 6: (Requires heavy lifting, please use at least 2 people) • Lift both ‘H’-frames into the holes that have been cut out in the ground • Make sure the ‘H’-frames are orientated correctly (to ensure that the roof will be able to rest on the tops) Step 7: •...
  • Page 16 Step 8: Base Assembly • The structure should now be able to stand on its own • Lift the base and place it onto the two horizontal posts. The 3” x 1.5” base supports should sit onto the horizontal posts •...
  • Page 17 Step 9: Railings Assembly • There are 4 railings per tower. The open ones are typically for the rope bridge, steps, fireman’s pole, monkey bars and slide; the closed ones are for the rock wall, cargo net and swing module. Ensure to fit the railings in their correct positions depending on the desired layout of the frame.
  • Page 18 • For the two sides with 4” x 4” posts with the 3” x 1.5” base supports sitting on them, the decking screws should be screwed in from beneath at an angle between each of the 3” x 1.5” base supports Step 10: •...
  • Page 19 Step 11: • Repeat steps 9 and 10 for each railing...
  • Page 20 Step 12: Roof Assembly • Place one of the 1755mm x 1170mm roof panels directly onto the ground (so that the shingled part is facing downwards) • Using the ‘v’ boards provided assemble the two roof panels together using decking screws...
  • Page 21 Step 13: • Lift the roof onto the climbing frame and ensure it is positioned evenly on all sides before securing the roof to the top of the post using 2 x decking screws for each 2” x 1” support of the roof panel •...
  • Page 22 Step 14: • Repeat Steps 1-13 for 2 Tower • Ensure there is 2.160m between the towers and that 2 open railings are facing each other for the rope bridge to connect to...
  • Page 23 Step 15: Rope Bridge Assembly Step 1 • Using the two 2.45m lengths of 3” x 1.5’’ (that is doubled up) place these on the underside of the bases • They are to be placed 65mm to the left and right of the centre point of the base (130mm in between) •...
  • Page 24 Step 16: Rope Bridge Assembly Step 2 • Secure the two doubled up 1575mm 3” x 1.5’’ (one to each tower) by placing them below the two doubled up 2.45m lengths of 3” x 1.5’’ and between the 3m vertical posts •...
  • Page 26 Step 17: Rope Bridge Assembly Step 3 • Screw the decking boards down into the two doubled up 2.45m lengths of 3” x 1.5’’ using decking screws...
  • Page 28 Step 18: Rope Bridge Assembly Step 4 • Attach the rope and safety netting, you will need to thread the beige rope in and out of the green netting at one side the whole way through. Copy this for both lengths of rope and netting •...
  • Page 30 Step 19: Monkey Bar Module Assembly • Lay out the 2 posts on a flat surface • Attach the 420mm post to the top of the posts as shown, using the 200mm screws. Please ensure that the 420mm post is flush with the cut on the top of each 3m post Step 20: •...
  • Page 31 Step 21: • Cut the 1755mm timber flush with the A-frame posts Step 22: • Place each swing hook through the pre-drilled holes of the 3m monkey bar post, secure using the appropriate spanner...
  • Page 32 Step 23: • Now the tricky part. The ‘A’-frame is designed to be at an 82° angle (i.e it is not at 90 degrees to the ground) • The ‘A’-frame should be then lined up to the centre of the frame •...
  • Page 33 Step 24: • Ensure that the monkey bar is flush with the A-frame and is overhanging either side the same distance • Use the 200mm screws provided to screw the monkey bars to the 3m posts of the A-frame, and the 120mm screws to screw down into the 420mm post •...
  • Page 34 Step 25: Screw Cover Assembly • Press the screw covers into each of the 32mm holes on the 8 vertical posts that make up the H-Frames and the swing assembly posts...
  • Page 35 Step 26: Rock Wall Assembly • The rock wall is typically made slightly longer than required to allow for a slope • Place the rock wall against the top of a closed railing • Measure the amount you may have to take off the bottom of the rock wall •...
  • Page 37 Step 27: Cargo Net Assembly • Place the cargo net onto the top of a closed railing • Using the 120mm screws provided screw the cargo net into the top rail...
  • Page 39 Step 28: Steps Assembly • The steps might have to be cut or dug into place (depending on the slope of your surface) • They are secured using decking screws through the top and sides of the steps into the base of the tower.
  • Page 40 Step 29: Fireman’s Pole Assembly • Place the fireman’s pole into its position and mark the position that it will go into the ground, which will be the centre of the railing and out the same distance as the turn in the pole itself •...
  • Page 41 Step 30: Slide Assembly • Using 2 decking screws, secure the slide to the bottom timber of an open railing through the pre-drilled holes in the slide...
  • Page 43 Step 31: Cargo Net on A-Frame Assembly • Place the 3m 3” x 1.5” timber provided at a height of approximately 200mm from the ground to the bottom of the timber • Secure them in place using the decking screws provided...
  • Page 44 Step 32: • Cut the 3” x 1.5” flush with the A-frame posts...
  • Page 45 Step 33: • The height and width of the squares are approximately 300mm apart. Make a mark of these points on the 2 posts and the 3” x 1.5”. Best way to do this is to measure the distance between the 3” x 1.5” timbers and divide equally. Ensure that the gaps between the ropes are at least 230mm to prevent head entrapments •...
  • Page 46 Step 34: Picnic Table Assembly • It’s now time to assembly the picnic table under your chosen frame. Using the existing 1575mm 3” x 1.5” timbers that were placed at the bottom of the climbing frame (Step 7) add an additional 2 x 1575mm 3” x 1.5” timbers beside these to form the seating for the picnic table...
  • Page 47 Step 35: • Measure 300mm above the seating and mark all 4 posts • Using the two 1755mm 3” x 1.5” timbers screw these into place to form straps for the tabletop...
  • Page 48 Step 36: • Using 10 x 1575mm x 3” x 1.5” timbers centre these to form the table top itself. Screw these into place using the 65mm decking screw provided, again predrilling the holes...
  • Page 49 Step 37: • Cut 3 pieces of 1575mm x 3” x 1.5” to size to use as supports for underneath the benches at each side and for the table and secure these using decking screws...
  • Page 50 Step 38: Swing Attachment • Hang your chosen swings from the swing hooks...
  • Page 51 Step 39: Concreting structure • Using postcrete and following the manufacturer’s instructions, concrete all the posts into the ground • The frame should be left overnight before it is used to ensure the postcrete has dried. Step 40: Removing the H-Frame supports •...
  • Page 52 Maintaining Your Climbing Frame My climbing frame has been installed, what do I do next? A: If your climbing frame was installed in a grassed area the installers have concreted the frame into the ground. They have left a small exposed hole, where the posts have been sunk into the ground. The reason this has been done is to allow the concrete to set overnight.
  • Page 53 water-based from that point forward. Your local home improvement, hardware or DIY store will have plenty of options and suggestions for you. Q: What else should I do? A: We suggest you check bolt tightness and all hardware periodically to ensure everything is in proper order.