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The Rocky's Climber Instruction Manual

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Summary of Contents for NI Climbing Frames Rocky's Climber

  • Page 1 The Rocky’s Climber Instruction Manual...
  • Page 2 Parts List Item Description Image Quantity Number 2.3m post 4 (with with 25° pre- cut at drilled bottom 32mm and 32.5° holes) cut at top 2m post 2 (with with 25° pre- cut at drilled bottom 32mm and 32.5° holes) cut at top 2.1m swing...
  • Page 3 300mm post cut at angles of 32.5° 558mm post cut at angles of 32.5° 1.8m x 3” x 1.5” doubled up 1.8m x 3” x 1.5” 7ft Slide...
  • Page 4 1230mm x 3” x 1.5” (cut at 25°) 960mm x 3” x 1.5” (cut at 25°) 900mm x 3” x 1.5” 932mm x 3” x 1.5” 730mm x 3” x 1.5” 795mm x 6” x 1” board...
  • Page 5 932mm x 6” x 1” board (for rock wall) 1190mm x 6” x 1” board (for railings) Screw Covers 100mm index screws Decking screws Rock holds...
  • Page 6 Swing (varies depending customers choice) M10 Swing Hooks U-Nails 1 bag...
  • Page 7 Rope for Cargo Net Corner bracket 2.6m post for swing module legs with 30° cut at bottom 120mm screws Other components included: Grab Handles, Steering Wheel, Telescope...
  • Page 8 Tools needed: • Cordless drill • Handsaw • Spirit Level • Hammer • Shovel • Stepladder • Pencil • Measuring tape • 10mm Hex bit • PZ 2 Drill Bit...
  • Page 9 Assembly Instructions All components needed during the assembly are numbered with reference to the parts list, please refer back to the parts list to ensure you are assembling the correct components for each step. Step 1: Large A-Frame Assembly • Lay out two 2.3m posts on a flat surface, ensuring the 32.5°...
  • Page 10 Step 2: • Place the 960mm 3” x 1.5” timber across both posts and secure these into place with decking screws. The 960mm timber should be flush to the outside of each post, and measuring the same down each post from the top Step 3: •...
  • Page 11 Step 4: Small A-Frame Assembly • Lay out the two 2m posts on a flat surface, ensuring the 32.5° angled cut, and the pre-drilled hole are at the top of the post • Place the ends together so that it forms an A-shape, with the angled 558mm post in between •...
  • Page 12 Step 5: • Place one of the 1230mm x 3” x 1.5” timber across both posts and secure these into place with decking screws. The 1230mm timber should be flush to the outside of each post...
  • Page 13 Step 6: • Take one of the larger A-frames and secure the other 1230mm x 3” x 1.5” timber on the opposite side to which the 960mm x 3” x 1.5” timber is attached. Place this across both posts and secure these into place with decking screws. The 1230mm timber should be flush to the outside of each post...
  • Page 14 Step 7: Screwing the three A-frames together • Using the two 1.8m x 3” x 1.5” timber that has another 3” x 1.5” screwed to the back of it, secure these to the three A-frames using decking screws. The A-frame posts should fit in between the cut outs in the doubled-up 3”...
  • Page 15 Step 8: • Use the other two single 1.8m timbers to temporarily secure the top of the A-frames, ensure these pieces of timber are level across all three posts...
  • Page 16 Step 9: Building the Platform • Ensure the two pieces of 960mm x 3” x 1.5” are level with each other and do the same for the two pieces of 1230mm 3” x 1.5” before securing the decking boards • The next step is to use the 795mm x 6”...
  • Page 18 NOTE: At this point if your frame has an enclosed bottom you should have received tongue and groove, extra 3” x 1.5” timbers and 40mm screws to make the enclosed bottom. Secure the tongue and groove to the posts from the ground up to the platform using 40mm screws and secure 3” x 1.5”...
  • Page 19 Step 10: Building the Steps • For the steps up to the small platform use the four pieces of 3” x 1.5” timbers measuring 900mm long • The top piece can be screwed to both posts, making sure it is flush to the platform and to the outside of the outside upright post •...
  • Page 20 Step 11: Making the Rock Wall • To form the rock wall, use the 6” x 1” boards that are 932mm long. You should find that when you put these in place, they are flush to the outsides of both 3” x 3” posts •...
  • Page 21 Step 12: • Once all boards are in place, you can fix your rock holds. Mark out the location of where you want your rocks to be positioned, trying to keep them evenly spaced out • Using a 10mm drill bit, drill through where each rock is to be positioned. To help avoid the boards splitting, we recommend to slightly countersink each hole on the back of the board with a 22mm hole.
  • Page 22 Step 13: Installing Cargo Net • Using the piece of 932mm x 3” x 1.5” timber, screw this on flush to the platform using decking screws...
  • Page 23 Step 14: • Once this is in place, measure the distance between the bottom of this piece of timber, and the top of the long piece of 3” x 1.5” that is at ground level, then divide this measurement by five.
  • Page 24 Step 15: Slide Assembly • The slide just needs set into place and fixed down to the platform using decking screws. You may need to install a piece of 3” x 1.5” timber under the platform to catch the screws...
  • Page 25 Slide 16: • The legs of the swing bar are fitted using the corner bracket provided along with the 100mm index screws. The end without the 32mm hole pre-drilled is fitted into the bracket. Also ensure the 32mm hole is on the top face when the post is secured into the bracket. Ensure the angled side of these posts are facing the right way at the bottom of the post...
  • Page 26 Step 17: • Use 120mm screws to secure the swing bar to the top of the tall A-frame • To level the swing bar, cut whatever is needed of the bottom of each leg...
  • Page 27 Step 18: • To finish the swings, fit the o-hooks into the predrilled holes Step 19: • Clip on your swings (which are all height adjustable) to the swing hooks...
  • Page 28 Step 20: Screw Cover Assembly • Press the screw covers into the 32mm holes on the A-frames Step 21: • Remove the 1.8m temporary supports that were added during step 8...
  • Page 29 Step 22: Railings Assembly • You will have 1190mm x 6” x 1” boards to form your railings on top of your platform. These can be screwed on using the decking screws. You will need to cut these flush with the outside of the 3”...
  • Page 31 Maintaining Your Climbing Frame My climbing frame has been installed, what do I do next? A: If your climbing frame was installed in a grassed area the installers have concreted the frame into the ground. They have left a small exposed hole, where the posts have been sunk into the ground.