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Trinity Towers Climbing Frame Instruction Manual

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Summary of Contents for NI Climbing Frames Trinity Towers

  • Page 1 Trinity Towers Climbing Frame Instruction Manual...
  • Page 2 Parts List Item Description Image Quantity Number Half Base 3m post 2 (one cut at 60° with angle 32mm hole pre- drilled) 3m post for swing bar Holes pre-drilled depending on swing choices...
  • Page 3 3m post 4” x 4” post (roughly 4m long) 3” x 3” support straight cuts, 2 with an extra piece of 3” x 2.5” screwed on top 4 x angled cuts...
  • Page 4 4” x 4” posts (roughly 3.4m long) 4” x 4” posts (roughly 1m long) 4” x 4” posts (roughly 1.8m long)
  • Page 5 4” x 4” post (roughly 1.7m) Railings 7 (Mixture of open closed depending on spec) Open Railing Closed Railing...
  • Page 6 Decking Approx. screws 200mm Approx. index screws 120mm Approx. screws M10 swing 6 (as hook standard, depends on swing choices)
  • Page 7 9ft slide Swing 3 as (varies standard depending customers choice) Rock wall 1 (10 rocks as standard for 8ft wall) (5ft wall has 5 rock holds)
  • Page 8 Set of steps Screw Approx. Covers 1755mm x 3” x 1.5” 3” x 1.5” for H- Frame supports approx. 1.4m approx. 1980mm...
  • Page 9 3” x 1.5” for H- Frame connection approx. approx. 3.4m Front Wall Playhouse Side Walls Playhouse...
  • Page 10 Rear Wall Playhouse Roof Panels 2 roof + felt for panels playhouse 3 sheets of felt Fireman’s Pole...
  • Page 11 6x60 screws Other components included: Handgrips, telescope, steering wheel, fascia, side trims and bottom trims for playhouse, 20mm roof nails Tools needed: • Cordless drill • Handsaw • Spirit Level • Hammer • Shovel • Stepladder • Pencil • Measuring tape •...
  • Page 12 Assembly Instructions All components needed during the assembly are numbered with reference to the parts list, please refer back to the parts list to ensure you are assembling the correct components for each step. Step 1: ‘H’-Frame Assembly • Take a pair of 3m posts and secure the straight 3” x 3” supports between them using 2 x 200mm screws through each of the 32mm pre-drilled holes.
  • Page 13 Step 2: • Secure a piece of 3” x 1.5” timber approximately 600mm from the bottom of the 3m posts using decking screws...
  • Page 14 Step 3: • Repeat steps 1 & 2 for all eight 3m vertical posts using all four 3” x 3” posts that are cut straight (Ensure that for the doubled up posts the 3” x 2.5” timber is on the bottom) •...
  • Page 15 Step 4: Securing the H-Frames together • Use the longer pieces of 3” x 1.5” to secure the H-Frames opposite each other together...
  • Page 17 Step 5: • Secure the two 3.4m posts to the appropriate vertical posts, there should be 32mm holes pre-drilled for 2 x 200mm screws to go through. If the holes aren’t pre-drilled then set the base on top of the horizontal posts already attached and mark where the holes will have to be drilled so as the 3.4m posts are directly underneath the 3”...
  • Page 18 Step 6: • Secure the angled 3” x 3” supports to the vertical posts using 200mm index screws, the screws will have to be angled...
  • Page 19 Step 7: • Secure the 4” x 4” posts that are roughly 1m long to the 3.4m horizontal posts and the vertical posts using 200mm index screws, ensure these horizontal posts are flush • Also secure the 4” x 4” posts that are roughly 1.8m longer to the two 3.4m posts...
  • Page 20 • The posts viewed from above should now look like the image below...
  • Page 21 Step 8: • Now secure the 4m x 4” x 4” post to the underside of the doubled-up posts and the 3.4m posts. Use 120mm screws to do this...
  • Page 22 • The layout of the posts from above should now look like the image below...
  • Page 23 Step 9: Securing the middle vertical post • Dig a hole in the very middle of the frame for another vertical post and drill a 32mm hole in the middle of the top face of the 4m post • Place the 1.7m post to the bottom of the hole and secure to the 4m post using 2 x 200mm screws through the 32mm hole...
  • Page 24 Step 10: Base Assembly • Assemble both halves of the base by fitting the notches cut out of the base around the vertical posts. The 3” x 1.5” base supports should rest on the horizontal posts in the middle of the frame and the decking boards of the base should rest on the 3” x 3” posts running around the circumference of the frame •...
  • Page 26 Step 11: Playhouse Assembly • The playhouse comes in 6 pieces, 4 walls and 2 roof panels. Screw the panels together through the 2” x 1.5” studs using decking screws. The rear wall for the playhouse should sit flush between the railings and against the edge of the platform •...
  • Page 28 Step 12: Roof Assembly • Now add the roof panels and screw down using the 40mm chipboard and 65mm decking screws • All that remains is nailing down the felt supplied onto the roof (with the 20mm roof nails supplied)
  • Page 29 Step 13: Installing your railings • Ensure that the correct railings are going in the right openings of the base, i.e. A with A and B with B. Go around and drill your 32mm holes on the outsides of all the posts, in line with the centre of the top of each railing.
  • Page 31 Step 14: Swing Module Assembly • Lay the 2 x 3m posts (with the ends cut off at 60 degrees) on a flat surface • Place the ends together so that it forms an A-shape • Using the 200mm index screws, screw the ends together, so the two posts meet nice and flush on all sides...
  • Page 32 Step 15: • Measure down from the top of the ‘A’ post 900mm to both posts and place a piece of 1755mm x 3” x 1.5” • Cut the 3” x 1.5” timber so that it is flush on both sides of the A-frame...
  • Page 33 Step 16: • Place each swing hook through the pre-drilled holes of the 3m post that is square on both ends, secure using the appropriate spanner...
  • Page 34 Step 17: • Now the tricky part. The ‘A’-frame is designed to be at an 80° angle (i.e it is not at 90 degrees to the surface). This is best achieved by measuring 11 ft from the end of the climbing frame to the base of the A-frame •...
  • Page 35 Step 18: • Once this is achieved (no easy task), then secure both ends into place, screw 120mm screws down into the railing, and 200mm index screws down into each leg of the A-frame...
  • Page 36 Step 19: Rock Wall Assembly • The rock wall is typically made slightly longer than required to allow for a slope • Place the rock wall against the top of a closed railing • Measure the amount you may have to take off the bottom of the rock wall •...
  • Page 37 Step 20: Slide Assembly • Using 2 decking screws, secure the slide to the bottom timber of an open railing through the pre-drilled holes in the slide...
  • Page 38 Step 21: Steps Assembly • The steps might have to be cut or dug into place (depending on the slope of your surface) • They are secured using decking screws through the top and sides of the steps into the base of the tower.
  • Page 39 Step 22: Fireman’s Pole Assembly • Place the fireman’s pole into its position and mark the position that it will go into the ground, which will be the centre of the railing and out the same distance as the turn in the pole itself •...
  • Page 40 Step 23: Swing Attachment • Hang your chosen swings from the swing hooks...
  • Page 41 Step 24: Concreting structure • Using postcrete and following the manufacturer’s instructions, concrete all the posts into the ground • The frame should be left overnight before it is used to ensure the postcrete has dried. Step 25: Removing H-Frame supports •...
  • Page 42 The final stage is to put on the accessories, press the screw covers into the 32mm holes and give everything a good sand down to avoid the children getting splinters from any rough edges. All screws should also be checked to ensure they are flush to the surface they are securing.
  • Page 43 Maintaining Your Climbing Frame My climbing frame has been installed, what do I do next? A: If your climbing frame was installed in a grassed area the installers have concreted the frame into the ground. They have left a small, exposed hole, where the posts have been sunk into the ground. The reason this has been done is to allow the concrete to set overnight.