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Related Manuals for Optimum OPTIdrill DP 33
Summary of Contents for Optimum OPTIdrill DP 33
- Page 1 Operating manual Version 1.0.1 Drilling machine Part no. 3020640...
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Page 2: Table Of Contents
Table of contents Safety Safety instructions (warning notes)........................ 4 Intended use ..............................6 Reasonably foreseeable misuses........................6 Possible dangers posed by the drilling machine.................... 7 Qualification ..............................8 User positions ..............................8 Safety measures during operation......................... 8 Safety devices ............................... 9 Personal protective equipment ........................ - Page 3 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
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Page 4: Safety
Always keep this documentation close to the drilling machine. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt email: info@optimum-maschinen.de Safety instructions (warning notes) 1.1.1... - Page 5 Symbol Alarm expression Definition / consequence Practical tips and other important or useful information and notes. No dangerous or harmful consequences for people or objects. Information In case of specific dangers, we replace the pictogram with general danger with a warning of injury to hands, hazardous rotating parts.
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Page 6: Intended Use
If the drilling machine is used in any way other than described above, modified without authori- zation of Optimum Maschinen Germany GmbH, then the geared drill is being used improperly. We will not be held liable for any damages resulting from any operation which is not in accor- dance with the intended use. -
Page 7: Possible Dangers Posed By The Drilling Machine
Use cooling and lubricating agents to increase the durability of the tool and to improve the surface quality. Clamp the cutting tools and workpieces on clean clamping surfaces. Sufficiently lubricate the machine. Set the bearing clearance and guides correctly. Recommendations: ... -
Page 8: Qualification
Qualification 1.5.1 Target group private users The machine can be used in the private domain. The acumen of people in the private sector with training in metal working was taken into consideration for creating this operation manual. Vocational training or further instruction in a metal working profession is a prerequisite for safe operation of the machine. -
Page 9: Safety Devices
Safety devices Use the drilling machine only with properly functioning safety devices. Stop the drilling machine immediately, if a safety device fails or is faulty or becomes ineffective. It is your responsibility! If a safety device has been activated or has failed, the drilling machine must only be used if you ... -
Page 10: Safety Check
1.10 Safety check Check the drilling machine before each start-up or at least once per shift. Inform the person responsible immediately of any damage, defects or changes in the operating function. Check all safety devices at the beginning of each shift (with the machine stopped), ... -
Page 11: Separating Protective Devices
1.12 Separating protective devices 1.12.1 Drill chuck guard Adjust the guard to the correct height before you start working. To do so, slacken the clamping screw, set the required height and re-tighten the clamping screw. There is a switch integrated in the protective cover which monitors that the cover is closed. -
Page 12: Safety During Maintenance
Inform the supervisor about all hazards or faults. Stay on the drilling machine until the machine completely stopped moving. Use the specified personal protective equipment. Ensure you wear close-fitting clothing and, if necessary, a hairnet. Do not use protective gloves when drilling. 1.15 Safety during maintenance Inform the operators in good time of any maintenance and repair works. -
Page 13: Technical Specification Emissions
Table size 387 x 387 mm Spindle stroke 125 mm Throat depth Column diameter Dimensions on page 14 Distance spindle - drill table Distance spindle - base Drilling table swivelling / rotating ± 45° / 360° Dimensions on page 14 Net weight of the machine 165 kg ... -
Page 14: Dimensions
Dimensions Ø Drill table Schwerpunkt / Centre of gravity Machine foot DP33 Technical specification Translation of original instruction Version 1.0.1 - 2020-08-18... -
Page 15: Delivery, Interdepartmental Transport, Assembly And Commissioning
Delivery, interdepartmental transport, assembly and commissioning Notes on transport, installation, commissioning Improper transport, installation and commissioning is liable to accidents and can cause damage or malfunctions to the machine for which we do not assume any liability or guarantee. Transport the scope of delivery secured against shifting or tilting with a sufficiently dimen- sioned industrial truck or a crane to the installation site. -
Page 16: Assembly
Assembly CAUTION! When mounting components with high weight, the reasonable load of persons can be exceeded. Recommended threshold values when lifting and carrying loads Reasonable load in kg and frequency of lifting and carrying Occasionally More frequently Age in years Women Women 15 - 18... - Page 17 Place the machine foot on a flat floor and screw the column to the machine foot. Insert the rack into the drilling table support. Some grease helps to fix the rack in the guide. Pay attention to the helical gearing on the rack. The longer untoothed end of the rack must point upward.
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Page 18: Installation Site
Insert the two steel balls with a little grease into the rack at the top and bottom. Optionally, place the bot- tom steel ball in the lower guide. Slide the drilling table support with the gear rack onto the drilling column and clamp firmly. Check that the bottom steel ball is correctly seated, place the retaining ring on the rack and clamp it tight with the stud bolt. -
Page 19: First Commissioning
INFORMATION The mains plug of the drilling machine must be freely accessible. 3.4.1 Fixing In order to achieve the stability of the drilling machine, the machine should be connected to the subsurface. For this purpose there are through holes at the foot of the drilling machine. ATTENTION! Tighten the fixing screws of the drilling machine only as much that it is safely fixed and cannot break away or tilt over. -
Page 20: Operation
Operation Pos. Designation Pos. Designation Push button "Off" Push button "On" Emergency-stop switch Drill depth stop Protective cover of V-belt housing Digital readout Direction of rotation switch, only on 400V machi- Lever for spindle sleeve feed Machine illumination Drill chuck guard Switchover of the digital drilling depth display Digital display switching ... -
Page 21: Switching On The Machine
Switching on the machine Check that the emergency stop switch is not pressed or unlocked. Turn the emergency stop switch to the right to unlock. The protective cover of the V-belts must be closed. Set all actuators to the neutral position and close the drill chuck protection. ... -
Page 22: Drill Depth Stop
Drill depth stop When drilling several holes with the same depth, the digital drilling depth display or the mecha- nical drilling depth stop can be used. Loosen the locking screw and turn the graduated collar until the required drilling depth matches with the indicator. - Page 23 Release the tension of the V-belts with the clamping lever. Insert the V-belts at the desired speed position and retighten the V-belts with the lever. If necessary, also adjust the tension of the V-belt on the motor. ATTENTION! Watch for the proper tension of V-belts.
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Page 24: Standard Values For Speeds With Hss - Eco - Twist Drills
4.9.1 Speed table ~ 50Hz connection Drive 4.10 Standard values for speeds with HSS – Eco – twist drills Cooling Drill diameter Material 5600 3550 2800 2240 2000 1600 1400 1250 1120 Steel, unalloyed, up to 600 N/mm 0.04 0.063 0.08 0.10 0.125 0.125... -
Page 25: Drill Chuck
4.11 Drill chuck ATTENTION! Make sure that the clamped tool is firmly and correctly fitted. 4.11.1 Unfitting the drill chuck The drill chuck and the taper mandrel are loosened from the drill spindle by means of a drill drift. PRECAUTIONARY MEASURE Only disassemble the drill chuck if the drilling machine is disconnected from the electrical supply. -
Page 26: Maintenance
INFORMATION Use a water-soluble and non-pollutant emulsion as a cooling agent.This can be acquired from authorised distributors. Make sure that the cooling agent is being collected. Respect the environment when disposing of lubricants and coolants. Follow the manufacturer’s disposal instructions. Maintenance In this chapter you will find important information about ... - Page 27 Interval Where? What? How? Start of work Safety check on page 10 Lubricate the drill column regularly with commercial oil. Lubricate the toothed rod regularly with commercial grease (e.g. friction bearing grease). Every month Oiling Check the V-belts in the drill head for porosity and wear.
- Page 28 Interval Where? What? How? Any unusual rattling noises can be eliminated by regreasing. The sleeve (1) moves downwards or upwards with the toothed spindle (2) in the fixed driven sleeve (3) during drill feed. The noises are caused by the necessary clearance between the two toothings of the sleeve and spindle.
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Page 29: Repair
If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions. -
Page 30: Appendix 7.1 Copyright
Liability or warranty claims are processed at OPTIMUM GmbH's discretion either directly or through one of its dealers. Any defective products or components of such products will either be repaired or replaced by components which are free from defects. -
Page 31: Advice For Disposal / Options Of Re-Use
Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate. Such services neither delay nor interrupt the warranty period. -
Page 32: Disposal Via Municipal Collection Facilities
7.3.4 Disposal of electrical and electronic components Please make sure that the electrical components are disposed of professionally and according to the statutory provisions. The device is composed of electrical and electronic components and must not be disposed of as household waste. According to the European Directive regarding electrical and electronic used devices and the implementation of national legislation, used power tools and electrical machines need to be collected separately and supplied to an environmentally friendly recycling centre. -
Page 33: Ersatzteile - Spare Parts
Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No. Maschinenbezeichnung - Machines name Herstellungsdatum - Date of manufacture Artikelnummer - Article no. Die Artikelnummer befindet sich in der Ersatzteilliste. -
Page 34: Bohrkopf - Drilling Head
Bohrkopf - Drilling head Abb.8-1: Bohrkopf - Drilling head DE | EN DP33 Originalbetriebsanleitung Version 1.0.1 - 2020-08-18... -
Page 35: Bohrkopf - Drilling Head
Bohrkopf - Drilling head Abb.8-2: Bohrkopf - Drilling head DP33 DE | EN Version 1.0.1 - 2020-08-18 Originalbetriebsanleitung... - Page 36 Ersatzteilliste Bohrkopf - Spare part list drill head Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Gehäuse Housings 03020640101 Abdeckung Cover 03020640102 Abdeckung Cover 03020640103 Platte Plate 03020640104 Führung Guide 03020640105 Platte Plate 03020640106 Innensechskantschraube Hexagon socket screw ISO 4762 - M4 x 25 Scheibe Washer...
- Page 37 Kugellager Ball bearing 6208 0406208 Axiallager Axial bearing 51108 04051108 Kugellager Ball bearing 6205 0406205 Feder Spring 03020640148 Bohrspindel Drilling spindle 03020640149 Scheibe Washer 03020640150 Scheibe Washer 03020640151 Sicherungsring Retaining ring DIN 471 - 25x1,2 03020640152 Riemenscheibe Pulley 03020640153 Sechskantmutter Hexagon nut 03020640154 Gleitlager...
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Page 38: Säule Und Bohrtisch - Column And Drilling Table
Säule und Bohrtisch - Column and drilling table Abb.8-3: Säule, Bohrtisch - Column, drilling table DE | EN DP33 Originalbetriebsanleitung Version 1.0.1 - 2020-08-18... - Page 39 Ersatzteilliste Säule, Bohrtisch - Spare part list column, drilling table Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Bohrtisch Drilling table 03020640201 Verschluss Lock 03020640202 Verschlussschraube Locking screw 03020640203 Halter Holder 03020640204 Kurbel Crank 03020640205 Handgriff Handle 03020640206 Sechskantschraube Hexagon bolt M16x40 Scheibe...
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Page 40: Bohrfutterschutz - Drill Chuck Guard
Bohrfutterschutz - Drill chuck guard Abb.8-4: Bohrfutterschutz - Drill chuck guard Ersatzteilliste Bohrfutterschutz - Spare part list drill chuck cover Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Buchse Bushing 03020640301 Buchse Bushing 03020640302 Halter Holder 03020640303 Endschalter End switch QKS7 03020640304... - Page 41 13 Innensechskantschraube Socket head screw ISO 4762 - M4 x 6 Spannstift Grub screew ISO 8752 - 4 x 16 Zylinderstift Cylinderical pin 3x12 Bohrfutterschutz Drill chuck cover 03020640316 Klemmschraube Clamping screw Schraube Screw M6x16 Scheibe Washer Bohrfutterschutz Drill chuck cover 03020640320 DP33 DE | EN...
- Page 42 Schaltplan - Wiring diagram - 400V DE | EN DP33 Originalbetriebsanleitung Version 1.0.1 - 2020-08-18...
- Page 43 Ersatzteilliste Schaltplan 400V - Spare part list wiring diagram 400V Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Drehrichtungsschalter Direction-of-rotation switch 03020640175 Motor Motor 03020640169 Ein-Aus-Taster On-Off button 03020640182 Motorschütz Motor contactor 030206401K1 Transformator Transformer 030206401T1 1S3 Schalter Riemenabdeckung Belt cover switch QKS8 03020640183 Schalter Bohrfutterschutz Drill chuck protection switch...
- Page 44 EC Declaration of Conformity according to Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D96103 Hallstadt hereby declares that the following product Product designation: Drilling machine Type designation: DP33 - column drill fulfills all the relevant provisions of the directive specified above and the additionally applied directives (in the following) - including the changes which applied at the time of the declaration.
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