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PNOZ ms4p
Configurable safety systems PNOZmulti
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Operating Manual 22109-EN-03

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Summary of Contents for Pilz PNOZ ms4p

  • Page 1 PNOZ ms4p Configurable safety systems PNOZmulti Operating Manual 22109-EN-03...
  • Page 2 Preface This document is a translation of the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received.
  • Page 3: Table Of Contents

    Connect the signals from the incremental encoder to the speed monitor 6.3.2 Connect the incremental encoder to the speed monitor via an adapter Section 7 Operation LED indicators Section 8 Technical details Safety characteristic data Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 4 Contents Section 9 Order reference Product Accessories Section 10 Application examples 10.1 Example without position control 10.2 Example with position control Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 5: Operating Manual Pnoz Ms4P

    Introduction Introduction Validity of documentation This documentation is valid for the product PNOZ ms4p. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.
  • Page 6 Introduction INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 7: Overview Scope

    Overview Scope Expansion module PNOZ ms4p Jumper Unit features Using the product PNOZ ms4p: Speed monitor for connection to a base unit from the configurable control system PNOZmulti The product has the following features: Monitoring of 1 axis Connection: 1 incremental encoder Measured variables: –...
  • Page 8: Front View

    Overview Front view Fig.: Front view of PNOZ ms4p Key: X12: – Female connector for connecting an incremental encoder LEDs: – POWER – FAULT – SHAFT – Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 9: Safety

    Anti-clockwise switch to a safe condition. The safe condition is cleared again as soon as the error is remedied. Hazards that can arise through an automatic restart must be excluded within the user program. Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 10: System Requirements

    In order to achieve the re- quired safety level for the overall plant/machine, define the safety requirements for the plant/machine and then define how these must be implemented from a technical and organ- isational standpoint. Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 11: Use Of Qualified Personnel

    Do not open the housing or make any unauthorised modifications. Please make sure you shut down the supply voltage when performing maintenance work (e.g. exchanging contactors). Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 12: Function Description

    Requirements of the incremental encoders Only incremental encoders with a differential output of the following type are permitted – Sin/Cos – TTL (RS 422) – HTL (24 V) Please note the values stated in the technical details Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 13: Adapter For Incremental Encoders

    The adapter records the data between the encoder and drive and makes it available to the PNOZ ms4p via the RJ45 socket. Pilz supplies complete adapters as well as ready-made cable with RJ45 connector, which can be used when making your own adapter. The range of products in this area is con- stantly being expanded.
  • Page 14: Installation

    Damage due to electrostatic discharge! Electrostatic discharge can damage components. Ensure against discharge before touching the product, e.g. by touching an earthed, conductive sur- face or by wearing an earthed armband. Dimensions 94 (3.70") (1.77") Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 15: Connecting The Base Unit And Expansion Modules

    Please refer to the document "PNOZmulti System Expansion" for details of the number of modules that can be connected to the base unit and the module types. Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 16: Commissioning

    The configuration of the switch-off delay must be considered in the risk assessment as regards haz- ards, reaction time and safety distance. Pin assignment of RJ45 socket RJ45 socket 8-pin Track Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 17: Connecting The Incremental Encoder

    Encoder types: 24 V-HTL Apply 24 VDC supply voltage to incremental encoder only Do not terminate incremental encoder with Z0 = 120 Ohm Incremental Speed monitor encoder 24 V 24 V DC Fig.: Connection to incremental encoder type 24 V-HTL Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 18 <5 m. Lay the adapter cable separately from any potential sources of interference, such as drive cables leading to the motor, for ex- ample. Adapter Incremental 5 V DC encoder Speed monitor Fig.: Connection via adapter Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 19 Commissioning Adapter Incremental Drive 5 V DC encoder Speed monitor Fig.: Connection via adapter and drive Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 20: Operation

    The LEDs “POWER”, “DIAG”, “FAULT”, “IFAULT” and “OFAULT” will light up on the base unit. The PNOZmulti safety system is ready for operation when the "POWER" and "RUN" LEDs on the base unit and the "READY" LED on the PNOZ ms4p are lit continuously. LED indicators Legend...
  • Page 21: Technical Details

    In accordance with the standard EN 60068-2-1/-2 Temperature range -25 - 70 °C Climatic suitability EN 60068-2-30, EN 60068-2-78 In accordance with the standard Humidity 93 % r. h. at 40 °C Condensation during operation Not permitted EN 61131-2 Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 22 0,25 - 0,75 mm², 24 - 20 AWG Spring-loaded terminals: Terminal points per connec- tion Stripping length with spring-loaded terminals 9 mm Dimensions Height 94,0 mm Width 45,0 mm Depth 121,0 mm Weight 203 g Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 23: Safety Characteristic Data

    A safety function's SIL/PL values are not identical to the SIL/PL values of the units that are used and may be different. We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 24: Order Reference

    Set spring terminals 1 set of spring-loaded terminals 783 800 Set screw terminals 1 set of screw terminals 793 800 Terminator, jumper Product type Features Order no. PNOZmulti bus terminator Terminator 779 110 KOP-XE Jumper 774 639 Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 25: Application Examples

    Position control: Signal status = 1 – Operation: Signal status = 0 During operation, diagnostic bit 10 must be evaluated in the user program in such a way that a set bit leads to a safety-related error reaction (shutdown). Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 26 An additional "Position Control" signal is incorporated. This signal indicates whether the rel- evant axis is in position control (signal status = 1) or in operation (signal status = 0). Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 27 2 s after leaving standstill. The connection point "Input Device OK" must be incorporated into the application and eval- uated in such a way that a shutdown occurs if the connection point "Input Device OK"= 0. Operating Manual PNOZ ms4p 22109-EN-03...
  • Page 28 Front cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia Brazil +61 3 95446300 +45 74436332 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland +41 62 88979-30 Mexico +43 1 7986263-0...

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