KTM 125 EXC 2015 Setup Instructions page 6

2 SETUP
–
Route the clutch line with the clutch master cylinder toward the front between
the upper and lower triple clamps.
(EXC, XC‑W)
–
Position the fork legs and tighten the screws of the triple clamp.
Guideline
Screw, top triple clamp
Screw, bottom triple clamp
B02183-01
(SIX DAYS)
–
Position the fork legs and tighten the screws of the triple clamp.
Guideline
Screw, top triple clamp
Screw, bottom triple clamp
–
Remove screws
–
Remove screws
–
Place the handlebar supports in the required position. Mount and tighten

screws
Guideline
Screw, handlebar support
Info
101488-10
Position the left and right handlebar supports evenly.
–
Position the handlebar.
Info
Make sure the cables and wiring are positioned correctly.
–
Position the handlebar clamps. Mount and tighten the screws evenly.
Guideline
Screw, handlebar clamp
B02184-01
Info
The markings on the handlebar should be at the center of the handlebar
clamps.
Keep the gap widths equal when tightening.
–
Position the speedometer and connector board. Mount and tighten screws.
Guideline
Remaining screws, chassis
Info
Grooves are milled into the side of the top end of the fork legs. The
second milled groove (from the top) in the fork leg must be flush
with the top edge of the upper triple clamp.
Position the bleeder screws toward the front.
Info
The rebound damping is located in the right fork leg REB (red
adjusting screw). The compression damping is located in the left
fork leg COMP (white adjusting screw).
Grooves are milled into the side of the top end of the fork legs. The
topmost milled groove must be flush with the top edge of the upper
triple clamp.
Position the bleeder screws toward the front.
 . Take off the handlebar clamps.

. Take off the handlebar supports.
.
M10
M8 20 Nm
(14.8 lbf ft)
M8 15 Nm
(11.1 lbf ft)
M8 17 Nm
(12.5 lbf ft)
M8 15 Nm
(11.1 lbf ft)
40 Nm Loctite
(29.5 lbf ft)
M8 20 Nm
(14.8 lbf ft)
M6 10 Nm (7.4 lbf ft)
4
® 243™