Eaton Cooper Power Series Installation Instructions Manual
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Eaton Cooper Power Series Installation Instructions Manual

Eaton Cooper Power Series Installation Instructions Manual

Connector system, deadbreak apparatus connectors
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Download this manual See also: Instruction and Installation Manual, Manual
Deadbreak Apparatus
Connectors
MN650003EN
600 A 35 kV class BT-TAP™ connector system installation
instructions
Effective February 2015
Supersedes S600-55-1 July 2014
COOPER POWER
SERIES

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Summary of Contents for Eaton Cooper Power Series

  • Page 1 COOPER POWER Deadbreak Apparatus Connectors SERIES Effective February 2015 MN650003EN Supersedes S600-55-1 July 2014 600 A 35 kV class BT-TAP™ connector system installation instructions...
  • Page 2 CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or other- wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or...

  • Page 3: Table Of Contents

    Contents SAFETY INFORMATION Safety Information ................iv PRODUCT INFORMATION Introduction .

  • Page 4: Safety Information

    FOR LIFE FOR LIFE Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and service.

  • Page 5: Product Information

    IEEE Std 386™-2006 standard – “Separable Insulated Connector Cable Systems” . 600 A deadbreak connectors from Eaton are Adapter fully interchangeable with all other manufacturers that also certify compliance with IEEE Std 386™-2006 standard. The Figure 1.

  • Page 6: Equipment Required

    Installation of connectors IMPORTANT Installation Instructions to be used for 600 A, 35 kV Class BT-TAP connector with shear bolt connector. Please see Shear bolt installation procedures page 8 for installation instructions using a compression (for compression connector procedures, see page 8) connector.
  • Page 7 Table 1. Shear Bolt Connector Cable Conductor Size Shear Bolt Connector AWG or kcmil Centering Ring & Compact Compressed Concentric Standard Sizes Color Conductor Code Catalog Number Grey CDT630SB150 Black None Black White CDT630SB300 None None CDT630SB400 1000 1000 1000 None CDT1250SB630 1100...
  • Page 8 Step 2. Step 4. Remove concentric neutral wires or jacket Put tape marker in place Measure 1" (25 mm) from end of insulation shield. (Refer ote: Care should be taken to not cut or score the • to Figure 5.) neutral conductors when cutting the cable jacket.
  • Page 9 Step 7. Clean insulation ote: Do not apply solvent directly to cable. Cable Clean insulation thoroughly with solvent dampened rag, • Insulation wiping from conductor end toward insulation shield. Major OD flared out (Refer to Figure 8.) bulge Ensure that all traces of conductive residue are re moved. •...
  • Page 10 Step 9. Step 10. Install compression connector Check di men sions Check length from end of com pres sion con nec tor to top ote: Refer to separate installation instructions • of cable adapter. supplied with the shear bolt connector. Length should be no longer than "E"...
  • Page 11 Test point on accessible side T-body Apparatus Bushing Lubricate Cable Adapter Tape Marker Concentric Neutral Wires Figure 13. Line illustration of T-body installation. Go to Step 12, page 12 to complete T-body termination. • 600 A 35 kV class BT-TAP connector system installation instructions MN650003EN February 2015...

  • Page 12: Compression Connector Procedure

    Compression connector installation procedures Prepare the cable Step 1. Equipment provided Train Cable BT-TAP Connector Assembly Kit includes: • Position cable vertically so that it is centered between • apparatus bushing and parking pocket, parallel to, and 7" T-body • Cable Adapter (178 mm) from apparatus frontplate.
  • Page 13 Step 2. Step 4. Remove concentric neutral wires or jacket Put tape marker in place Measure 1" (25 mm) from end of insulation shield. (Refer ote: Care should be taken to not cut or score the • to Figure 16.) neutral conductors when cutting the cable jacket.
  • Page 14 Step 7. Clean insulation ote: Do not apply solvent directly to cable. Cable Clean insulation thoroughly with solvent dampened rag, • Insulation wiping from conductor end toward insulation shield. Major OD (Refer to Figure 19.) flared out bulge Ensure that all traces of conductive residue are re moved. •...
  • Page 15 Bushing Shoulder Tool Crimping Area Cable Adapter Figure 22. Line il lus tra tion of crimping area. Step 10. Check di men sions Check length from end of com pres sion con nec tor to top • of cable adapter. Length should be be tween 6.75"...

  • Page 16: Completing T-Body Termination

    Completing T-body termination Step 12 Step 11. Install stud into apparatus bushing Ensure unit is de-energized. Install DT635 T-body • Clean and lubricate outside of cable adapter with lubricant Thread the shorter threaded end of extended stud into • • supplied.
  • Page 17 Step 14 Step 15 Install reducing tap plug Check tightness of termination Clean and lubricate mating interfaces of T-body and reduc- Check tightness by hand by moving T-body forward and • • ing tap plug (BLRTP). back (perpendicular to the apparatus frontplate). Do not move side to side as this may loosen the connection.
  • Page 18 Step 17 Ground system Connect tie-off tabs of BLRTP and T-body with a strand of • drain wire to cable concentric neutral wires to common ground point. (Refer to Figure 30.) Connect 200 A product (i.e., Protective Cap, Grounding • Elbow, M.O.V.E.
  • Page 19 This page is intentionally left blank. 600 A 35 kV class BT-TAP connector system installation instructions MN650003EN February 2015...
  • Page 20 Eaton’s Cooper Power Systems Division 2300 Badger Drive Eaton, Cooper Power, and BT-TAP are Waukesha, WI 53188 valuable trademarks of Eaton in the U.S. United States and other countries. You are not permitted Eaton.com/cooperpowerseries to use these trademarks without the prior written consent of Eaton.

This manual is also suitable for:

600 a 35 kv class bt-tap

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