1. Manuals
  2. Brands
  3. Eaton Manuals
  4. Control Unit
  5. COOPER POWER SERIES
  6. Installation and operation instructions manual

Eaton COOPER POWER Series Installation And Operation Instructions Manual

Microprocessor-based rack-mount recloser control for type f6-r2 controls above serial number 20,000 or beginning with cp57
Hide thumbs Also See for COOPER POWER Series:
Table of Contents

Advertisement

Quick Links

See also: Instruction and Installation Manual , Manual
Reclosers
MN280075EN
Form 6 microprocessor-based rack-mount recloser control
installation and operation instructions
For type F6-R2 controls above serial number 20,000 or beginning with CP57.
Effective July 2018
Supersedes May 2017
F6 Recloser Control
COOPER POWER
SERIES
COOPER POWER
SERIES

Advertisement

Table of Contents
loading

Related Manuals for Eaton COOPER POWER Series

Summary of Contents for Eaton COOPER POWER Series

  • Page 1 COOPER POWER Reclosers SERIES Effective July 2018 MN280075EN Supersedes May 2017 Form 6 microprocessor-based rack-mount recloser control installation and operation instructions For type F6-R2 controls above serial number 20,000 or beginning with CP57. F6 Recloser Control COOPER POWER SERIES...
  • Page 2 CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to...

  • Page 3: Table Of Contents

    Contents DISCLAIMER OF WARRANTIES AND LIMITATION ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 OF LIABILITY .

  • Page 4: Safety For Life

    FOR LIFE FOR LIFE Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and service.

  • Page 5: Product Information

    ANSI standards Analysis tools include fault locating, event recording, TCC Eaton’s Cooper Power series reclosers are designed and Editor II, Idea Workbench, and oscillography functions, tested in accordance with the following ANSI standards: including oscillography replay.

  • Page 6: Theory Of Operation

    Form 6 microprocessor-based rack-mount recloser control The control can be configured, by the factory or by the A functional block diagram of the Form 6 recloser control user, for a wide variety of applications. If user requirements is shown in Figure 1. Line current flowing through the change, the control functions can be modified to meet the recloser is converted by the CPU module to a digital new requirements.

  • Page 7: Control Front Panel

    Form 6 microprocessor-based rack-mount recloser control Control front panel otee: The Power Save feature is a ProView interface software default setting. This feature can be disabled The Form 6 control front panel is illustrated in Figure 2. via the ProView interface software. The front panel is separated into two clearly identified, color- The control includes a Reset Menu feature that will cause coded sections:...
  • Page 8 Form 6 microprocessor-based rack-mount recloser control Front panel text messaging OPER COUNTER: Displays the total number of trip operations and target counters for each A, B, and C Phase; The LCD messages are accessed from the front panel by Ground, and Sensitive Ground on the LCD display. following the Text Messages menu path.
  • Page 9 Form 6 microprocessor-based rack-mount recloser control The label inserts can be user-customized. Refer to tripping function was asserted at the time the trip signal Using removable inserts section of this manual for was asserted. additional information. ALARM: The red LED indicates an alarm has been issued. CONTROL OK: The green LED indicates the control is Review the alarm status and log on the LCD display for the operating normally and not in an alarm state.
  • Page 10 Form 6 microprocessor-based rack-mount recloser control HOT LINE TAG ON/OFF Toggle Switch and LED Indicator IMPORTANT WARNING If the CLOSE button is pressed after the Close Circuit Disable fuse is removed, do not reinstall the fuse until after Hazardous voltage . Do not use Hot Line Tag as the ALARM LED illuminates (within approximately five a substitute for a visible disconnect .
  • Page 11 Form 6 microprocessor-based rack-mount recloser control One-touch function keys through the back panel serial communication ports and the discrete I/O are blocked. Serial communications through Quick access to frequently operated Form 6 control features the front panel RS-232 port remain active independent of is provided with nine function key pushbuttons on the the status of the SUPERVISORY OFF switch.

  • Page 12: Control Features

    Form 6 microprocessor-based rack-mount recloser control Control features High Current Trip Time Delay with a range of 0.01 to .150 ● ● seconds in .001 second increments. The Form 6 recloser control offers numerous standard features and accessories that allow the user the utmost Time Dial Reset co-efficient with a range of .1 to 30 ●...
  • Page 13 Form 6 microprocessor-based rack-mount recloser control Metering algebra. Default output status contacts are: Lockout, Recloser Open, Recloser Closed, Ground Trip Block, and Hot The control provides instantaneous and/or demand Line Tag. One output status contact is a solid state output metering with programmable integration intervals for the (SS1) with a pickup time no longer than two milliseconds.
  • Page 14 Form 6 microprocessor-based rack-mount recloser control Over and Underfrequency phase, ground, and negative sequence protection, selected ● ● independently. A maximum torque angle has a range of Trip Signal Issued ● ● 0 – 90 degrees. Close Signal Issued ● ●...

  • Page 15: Communications

    Form 6 microprocessor-based rack-mount recloser control Manual close delay Ethernet communications Manual Close Delay provides a delay from the time that the ProView over TCP/IP ● ● manual CLOSE button is pushed to the time the manual DNP3 over TCP/IP ●...

  • Page 16: Installation Procedure

    The Form 6 rack mount recloser control is adaptable to the equipment damage, and personal injury . G110 .3 following Eaton Cooper Power series reclosers: IMPORTANT WE*, WVE27 , WVE38X, VWE, VWVE27 , VWVE38X, VSA12, VSA16, VSA20, VSA12B, VSA20A, VSO12, VSO16, Equipment misoperation.

  • Page 17: Duty Cycle Monitor

    Reclosers equipped with Type B sensing CTs are compatible ● ● each phase. with all Eaton Cooper Power series recloser controls (Form 2, Form 3, Form 3A, Form 4A, Form 4C, FXA, FXB, Duty record can be adjusted or reset if recloser is ●...

  • Page 18: Grounding The Control

    Form 6 microprocessor-based rack-mount recloser control The control is designed to be mounted in a standard 19" Double rack – single mount accessory with two handles ● ● substation rack. There are three available mounting and one filler plate. accessories available: Refer to Accessories section of this manual for accessory Double rack mount accessory with two handles and one attachment instructions.
  • Page 19 Form 6 microprocessor-based rack-mount recloser control NOVA Recloser Ground Connector Control Cable Receptacle Control Cable Note: Refer to Customer Connections for DC Power and AC Voltage Ground Sensing section of this manual Wire for control cable wiring connections. Two Form 6 Rack Mount Recloser Controls Mounted in Rack in Substation House...

  • Page 20: Customer Connections For Dc Power And Ac Voltage Sensing

    Form 6 microprocessor-based rack-mount recloser control IMPORTANT C + – CI2 CI3 SS1 CO2 CO3 CO4 Verify the label on the Form 6 rack mount recloser control RS-485 J1-RS-232 matches the voltage of the substation supply prior to IRIG-B installation. RS-232 DTE CI1 CI2 CI3 SS1 CO1 CO2 CO3 CO4...
  • Page 21 Form 6 microprocessor-based rack-mount recloser control DC INPUT FUSES RECLOSER INTERFACE CONNECTIONS INPUT POWER AUXILIARY POWER FUSE FUSE KA85ME Control Cable Accessory 28 VDC (10 AMP) (10 AMP) Connections to Recloser DISCONNECT SWITCHES W, VSA, Auxiliary- Substation Supply (customer-supplied) Powered NOVA 24 VDC Family –...
  • Page 22 Form 6 microprocessor-based rack-mount recloser control • • • • • • • • • • (1-2) (3-4) (5-6) (SEF) (1-2) (3-4) (5-6) CØ BØ otee: Terminal Block positions TB2-9 and AØ TB2-14 are factory-jumpered together. DISCONNECT Terminal Block positions TB2-10 and SWITCHES TB2-11 are factory-jumpered together.
  • Page 23 GROUNDING terminal block TB6 is used for connection of the signal and TERMINAL status functions. If the Eaton Cooper Power series Control STUD Cable KA85ME is ordered, Table 4 identifies the connection GROUNDING point and corresponding color wire.

  • Page 24: Before Placing The Control And The Recloser Into Service

    Form 6 microprocessor-based rack-mount recloser control Standard default supervisory input control and Table 8 . Ratings Table for Output Status Contact SS1 output status contacts (Resistive Load – pickup time 2 ms, dropout 15 ms) (TB1) The standard Form 6 rack mount recloser control includes Input Voltage Contact Rating three control contact inputs and five status contact outputs.
  • Page 25 Form 6 microprocessor-based rack-mount recloser control All control programming entered and verified by NOTICE appropriate personnel. External leads must be shielded and the shield must Refer to Refer to Service Information S280-70-4 otee: be grounded at both ends . Terminate each lead with (ProView 4.X.X) or S280-70-21 (ProView 5.X.X) a 320 VAC, 150 Joules metal oxide varistor (MOV), or Form 6 Control Programming Guide for for...
  • Page 26 Form 6 microprocessor-based rack-mount recloser control NOTICE External leads must be shielded and the shield must be grounded at both ends . Terminate each lead with a 320 VAC, 150 Joules metal oxide varistor (MOV), or equivalent, at the remote end . Attach MOVs between the leads and ground .
  • Page 27 Form 6 microprocessor-based rack-mount recloser control FORM 6 RACK MOUNT RECLOSER CONTROL SHIELD Customer Wiring 28 VDC Whetting Voltage Terminals Customer Wiring — REMOTE Supervisory Trip and Lockout Supervisory Close Remote Trip and Lockout Recloser Status *Contacts shown with recloser in OPEN position.
  • Page 28 Form 6 microprocessor-based rack-mount recloser control REMOTE BOX NOTES: Arresters to be metal oxide varistors (MOVs) 320 VAC, 150 Joules or equivalent. External lead resistance must not exceed 200 ohms. Typical Customer Supplied Whetting Voltage A Single common wire can be used for multiple inputs if it is jumpered at the I/O board terminals.

  • Page 29: Using Removable Inserts

    Form 6 microprocessor-based rack-mount recloser control Rear panel RS-232 communication port J1-RS-232 pin assignments Table 9 indicates the pin assignments for the rear panel RS-232 communication port (Figure 17). Refer to Figure 18 for pin identification. Refer to Protocols for additional information. Refer to the Accessories section of this manual for RS-232 DTE additional communication options.
  • Page 30 Form 6 microprocessor-based rack-mount recloser control Removable LED IMPORTANT Status Indicator Panel Laminate the removable inserts prior to installing. This will seal the ink/toner and avoid damage to the front panel. Gently push the removable insert from right to left into the right side of the operating panel (Figure 20) or down into the programming panel LED indicator section (Figure 19).

  • Page 31: Accessories

    Form 6 recloser control other Eaton Cooper Power series controls (Form 3A, to the selected Eaton Cooper Power series recloser. The Form 4C, etc.). Refer to Figure 23, Figure 24, and control cable is fabricated with a connector on one end Figure 26.

  • Page 32: Recloser Interface Junction Box Cable

    Table 10 shows the required customer-supplied cable gauge and length used on Eaton Cooper Power series three-phase Wire electronic reclosers. Table 11 shows the common terminal Size...
  • Page 33 Form 6 microprocessor-based rack-mount recloser control 101.5 mm (4.0 in) 203 mm (8.0 in) 273 mm (10.75 in) 254 mm .41 diameter (10.0 in) Mounting Hole (2) 292 mm (11.5 in) 152 mm .312 diameter (6.0 in) Mounting Hole (4) 109 mm (4.25 in) 1.44 dia.
  • Page 34 Form 6 microprocessor-based rack-mount recloser control Figure 25 . KME6-1811 recloser interface junction box connection diagram OPERATION AND INSTALLATION INSTRUCTIONS MN280075EN July 2018...
  • Page 35 Form 6 microprocessor-based rack-mount recloser control Figure 26 . KME6-1859 Recloser interface junction box connection diagram OPERATION AND INSTALLATION INSTRUCTIONS MN280075EN July 2018...

  • Page 36: Discrete Interface Board (Dif) Option Accessory

    Form 6 microprocessor-based rack-mount recloser control Discrete interface board (DIF) option accessory Double rack mount connecting plate and handle attachment instructions A Discrete Interface Board Option accessory provides eight These instructions apply to the attachment of the handles configurable input control contacts and eight configurable and connecting plate to the Form 6 Double Rack Mount output status contacts (Figure 27).
  • Page 37 Form 6 microprocessor-based rack-mount recloser control Back View with Connecting Plate Top View FORM 6 RECLOSER CONTROL TRIP CLOSE TRIP CLOSE Left Side View Front View Figure 28 . Form 6 double rack mount recloser control Secure the controls together otee: Various connecting wires will keep the panel attached to the control (Figure 29).
  • Page 38 Form 6 microprocessor-based rack-mount recloser control Figure 29 . Connect double rack mount controls with #10-24 screws Single rack mount option handle attachment Table 13 . Form 6 Recloser Control Single Rack Mount instructions Accessory Handle Attachment Parts List (Figure 30) These instructions apply to the attachment of the handles to Item Description Part Number...
  • Page 39 Form 6 microprocessor-based rack-mount recloser control Top View TRIP CLOSE Left Side View Front View Figure 30 . Form 6 single rack mount recloser control Double Rack – Single Mount Handle and Filler Table 14 . Form 6 Recloser Control Single Rack Mount Plate Attachment Instructions Handle and Filler Plate Attachment Parts List (Figure 31) These instructions apply to the attachment of two handles...

  • Page 40: Communication Board Accessories

    Additional network, or other communication devices. The following accessories are being continuously developed. Contact your options are available: Eaton representative for the latest information regarding No auxiliary communication card installed (standard) particular media and communication protocol support. ●...
  • Page 41 By natively supporting a set of widely accepted industry is 2000m with 62.5/125µm multi-mode fiber. Consult your standards (TCP/IP , UDP/IP , OSI) the Ethernet communication Eaton representative for availability of long haul solutions. accessory ensures seamless interoperability with other Link communication speed is controlled through software network devices.

  • Page 42: Testing

    Form 6 microprocessor-based rack-mount recloser control Testing The Ethernet communication card accessory is offered in 3 physical layer configurations (twisted pair and optical-fiber options) as shown in Table 15. CAUTION Table 15 . Ethernet communication card configurations Equipment misoperation . Do not connect this control to an energized recloser until all control settings have Card Output...

  • Page 43: Remove The Control From Service

    Remove DC power from the control using a separate disconnect switch. Figure 35 . Eaton’s Cooper Power series type MET electronic recloser control tester Remove control AC sensing voltage from the control using a separate disconnect switch.

  • Page 44: Closing The Recloser During Testing

    Form 6 microprocessor-based rack-mount recloser control MN280067ENType MET Electronic Recloser Control Tester WARNING Operating Instructions for proper setup and use of the MET Tester. Hazardous voltage . The switchgear (apparatus and control) and high-voltage transformer must be in a test Use the wiring harness KME6-1732 accessory to connect cage or similar protected area to prevent accidental the MET tester to the Form 6 rack mount control.
  • Page 45 Form 6 microprocessor-based rack-mount recloser control BYPASS SWITCHES (CLOSED) LOAD SIDE SOURCE SIDE DISCONNECT SWITCHES DISCONNECT SWITCHES (OPEN) (CLOSED) Figure 36 . Closing source-side switches of a bypassed “on-line” recloser provides closing solenoid power for automatic operation during testing Variable 115Vac Autotransformer (10 Amp) 600:5...
  • Page 46 Form 6 microprocessor-based rack-mount recloser control VOLTAGE RATING OF SENSING CTs (3) CLOSING RECLOSER CLOSING SOLENOID SOLENOID COIL CONTACTOR MAIN 240 OR CONTACTS (S) 480 VAC ROTARY SOURCE SOLENOID TRIP E* F* SOLENOID CLOSING SOLENOID COIL A* B* CONTROL CABLE RECEPTACLE 240 VAC SOURCE AMMETER AND RELAY TO...
  • Page 47 Form 6 microprocessor-based rack-mount recloser control SENSING CTs (3) NOT APPLICABLE FOR CONTROL-POWERED NOVA RECLOSERS 120/240 VAC POWER SUPPLY 240 VAC TO AMMETER AND RELAY TO OPERATE VARIABLE FORM 6 CYCLE AUTOTRANSFORMER RECLOSER COUNTER OR 240 VAC-20 A OTHER TIMING CONTROL DEVICE AC POWER...

  • Page 48: Return The Control To Service

    Form 6 microprocessor-based rack-mount recloser control C + – CI2 CI3 SS1 CO2 CO3 CO4 RS-485 J1-RS-232 IRIG-B RS-232 DTE CI1 CI2 CI3 SS1 CO1 CO2 CO3 CO4 CO7 CO8 CO9 CO10 CI5 CI6 CI7 CI8 CI9 CI10 CI11 CO5 CO11 CO12 CO7 CO8 CO9 CO10 CO11CO12 CI4 CI5 CI6...

  • Page 49: Additional Information

    United States to provide maintenance, high voltages . Contact with CT pins of the disconnected repair and testing services for Cooper Power series cable can cause electric shock and may result in personal controls and reclosers. For further information, contact your injury .
  • Page 50 Form 6 microprocessor-based rack-mount recloser control his page is intentionally left blank. OPERATION AND INSTALLATION INSTRUCTIONS MN280075EN July 2018...
  • Page 51 Form 6 microprocessor-based rack-mount recloser control his page is intentionally left blank. OPERATION AND INSTALLATION INSTRUCTIONS MN280075EN July 2018...
  • Page 52 Waukesha, WI 53188 United States Eaton.com/cooperpowerseries © 2018 Eaton All Rights Reserved Printed in USA Eaton is a registered trademark. For Eaton’s Cooper Power series product Publication No. MN280075EN information KA2048-633 Rev: 05 call 1-877-277-4636 or visit: All trademarks are property www.eaton.com/cooperpowerseries.

This manual is also suitable for:

Form 6

Table of Contents