Grill'D Dubravo mini Short Installation And Operation Manual

Grill'D Dubravo mini Short Installation And Operation Manual

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Installation and
Operation Manual
Congratulations on your choice - the choice of high quality heaters.
Compliance with this Manual guarantees excellent quality
and maximum service life of the Grill'D brand heaters.
Read the manual carefully before commencing installation
and operating the heater. Keep it for future use.
Dubravo mini Short
Dubravo 180 Short
Dubravo mini Long
Dubravo 180 Long
Dubravo 180 Window

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Summary of Contents for Grill'D Dubravo mini Short

  • Page 1 Compliance with this Manual guarantees excellent quality and maximum service life of the Grill’D brand heaters. Read the manual carefully before commencing installation and operating the heater. Keep it for future use. Dubravo mini Short Dubravo mini Long Dubravo 180 Short Dubravo 180 Long...
  • Page 2: Table Of Contents

    CONTENTS Technical data GENERAL DATA OPERATION MANUAL 2.1. Safety measures 2.2. Heater design and operation 2.3. Heater commissioning 2.4. Combustion material 2.5. Stones for stone heater 2.6. Heater operation 2.7. Water in the sauna 2.8. Technical maintenance 2.9. Typical faults and troubleshooting methods INSTALLATION MANUAL 3.1.
  • Page 3: Technical Data

    Table 1. Technical data Note: heater dimensions are specified in Appendix 1 Dubravo mini Dubravo 180 Specifications Short Long Short Long Window 6-12 8-18 Steam room volume Heater flue outlet connection diameter Mass of stones in the stone heater 70-150 70-150 Stone size Maximum firewood length...
  • Page 4: General Data

    1. GENERAL DATA IMPORTANT! Carefully select the heater for the volume of the room. A heater with a small heating capacity will require a more intensive heating during a longer time, which will shorten its service life. Kindly note that: When selecting a heater, it is necessary to give consideration to the material of the walls and the ceiling of the room of installation.
  • Page 5: Heater Commissioning

    Firebox as well as other critical elements of the heater, is made of rolled steel of the required thickness that can withstand any estimated loads. High-alloyed corrosion-resistant steel is used for the above heater elements in Pro models. The effective design for heating up the stones and the steam room is due to numerous bends, heat-conducting structural elements, which increase the heat dissipation area.
  • Page 6: Combustion Material

    IMPORTANT! Install the heater on the place of permanent operation only after complete cooldown. IMPORTANT! In case a water tank is installed, it shall be cleaned thoroughly before use. The water tank shall be filled before heating. 2.4. Combustion material Approved fuel types: dry wood, fuel briquettes without artificial binder resins.
  • Page 7: Water In The Sauna

    birch bark, wood chips and other natural materials, or using paper or throwaway newspapers. 4. Close the door. 5. Partly close the ash drawer after heating up of the chimney and development of stable draft (usually after burning of the first load of firewood), leaving a gap within 10 mm. It is necessary to constantly ensure sufficient draft, while avoiding the development of excessive one, that leads to heating of the firebox red hot, which significantly reduces the heater service life.
  • Page 8: Typical Faults And Troubleshooting Methods

    IMPORTANT! Carry out maintenance works on the heater and chimney only after their complete cooldown. IMPORTANT! Take measures recommended for safety. Use personal protective equipment required for such works. The heater and chimney shall be cleaned of soot before the commencement of the heating season, as well as during the entire heating season at least once every three months.
  • Page 9 2) Fault: The sauna room is not heating up. Possible cause: • The sauna room is too large for the heating capacity of the heater. • Thermal insulation of the room is not in compliance with the requirements. • Insufficient chimney draft. •...
  • Page 10: Installation Manual

    3. INSTALLATION MANUAL 3.1. Before commencing installation of the heater IMPORTANT! Make sure that all safety distances around the heater are observed. There shall be no electrical appliances, cables, meltable and flammable materials within the safety distances. Consider the safety distances from the chimney during installation! •...
  • Page 11 Figure 2. Mechanical exhaust ventilation � � А А 50-100 50-100 Естественная вентиляция Естественная вентиляция 3.1.2. Sauna floor protection Figure 3. A) Concrete floor without finish The heater can be installed on the floor without any special precautions, if the concrete thickness is not less than 60 mm.
  • Page 12: Heater Installation

    Figure 3. Sauna floor protection min 60 mm min 60 mm min 60 mm min 60 mm min 60 mm min 60 mm min 60 mm min 60 mm Table 2. Safety distances A min. B min. C min. D min. 1000 Note: dimensions are in millimeters.
  • Page 13 3.2.1. Stone chimney connection The diameter of hole for connection to the chimney stack shall be about 20 mm larger than the diameter of the heating flue outlet pipe, so the optimum clearance around the pipe is about 10 mm. If the designed pipe inlet to the stone chimney is at 90°, it is recommended to make the inner edges of the chimney stack bore round (Figure 5) in order to reduce the resistance for flue gas passage.
  • Page 14: Warranty

    Note: when applying additional vertical load on the heater structure, such as: installing an additional volume of stones, installing a chimney, installing a water tank, etc., the maximum permissible load shall be considered. It shall be equivalent to the sum of a filled water tank with a volume of 70 l max, and two heat-insulated chimney modules with a length of one meter.
  • Page 15 Figure 5. Stone chimney connection Figure 6. Steel chimney connection...
  • Page 16: Appendix 1. Heater Dimensions

    APPENDIX 1. Heater dimensions Note: dimensions are in millimeters. Dubravo mini Short ɸ115 Dubravo mini Long ɸ115...
  • Page 17 Dubravo 180 Short ɸ115 780 ÷ 885 780 ÷ 885 780 ÷ 885 110 ÷ 215 Dubravo 180 Long ɸ115...
  • Page 18 Dubravo 180 Window ɸ115...
  • Page 19: Appendix 2. Heater Structural Elements

    APPENDIX 2. Heater structural elements Dubravo 1 – Protective shield 6 – Thermal glass door Short/Long 2 – Heater flue outlet connection 7 – Thermal glass door Window 3 – Heating flue 8 – Decorative screen 4 – Ash drawer 9 –...
  • Page 20: Appendix 3. Internal Design And Operation Of Heaters

    APPENDIX 3. Internal design and operation of heaters Dubravo 180 and Dubravo mini series APPENDIX 4. Heater parts installation IMPORTANT! The works shall be carried out in an extremely careful way, eliminating the possibility of damage to the paint coating. Grate The grate consists of 6 separate plates.
  • Page 21 Ash drawer Place of installation and installation method for the ash drawer are shown in the figure. Combustion chamber reinforcement Procedure (refer to the figure below): 1) Install the back plate with a convex part to the wall of the firebox. The upper part of the plate shall rest on the firebox wall, while the lower part shall be spaced 5-10 mm from it;...
  • Page 22 Decorative screen / decorative screen Stone (assembly procedure) Note: install the screen only after installation of the heater on the place of permanent operation. Procedure: 1) Match the mounting holes on the screen and on the heating flue frame; 2) Fix the screen with the self-tapping screws (included into the contents of delivery). Telescopic heating flue Note: correct installation of the telescopic part of the heating flue precludes air inflow through the gap between flue parts, which allows maintaining the process of burning within...
  • Page 23 application, subsequent cleaning of surfaces should be carried out in accordance with the sealant application instruction. Procedure: 4.1) Apply the sealant from the rim side of the telescopic side along the whole length. 4.2) Fill the gap between the telescopic and fixed parts with the sealant while compacting the sealant with an elastic applicator (for example, a rubber one) of a necessary size.
  • Page 24 Door Window Note: carry out the installation after installing the decorative screen. The firebox door can be mounted in such ways that it will open either to the right, or to the left. Procedure: 1) Select the door mounting side and, depending on this, insert the upper part of the metal pin into the upper mounting hole of the door.
  • Page 25: Appendix 5. Scope Of Supply

    APPENDIX 5. Delivery packages Dubravo mini Dubravo 180 Delivery package Short Long Short Long Window Heater firebox with protective shield Door mini Short/Long door Door Window Ash drawer Grate plate Decorative screen Self-tapping screw for the screen Installation and Operation Manual...
  • Page 26 Notes...
  • Page 27 Notes...
  • Page 28 QCD mark: _________________________________________________________________ (Name, signature, stamp) Date of sale: ________________________________________________________________ (Date, Seller’s signature, store stamp) I have read and understood this manual: ________________________________________ (Buyer’s signature) IMPORTANT! The Manufacturer disclaims warranty liability in the absence of a store stamp.

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