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Table of Contents
Related Manuals for KAUP T 458P Series
Summary of Contents for KAUP T 458P Series
- Page 1 SAP 100120 Operating Manual Rotating Roll Clamp 2T458P, 2T498P Rotator Version xxx.2 T 458P Rotating Roll Clamp, continous contact pad, without sideshift T 498P Rotating Roll Clamp, continous contact pad, with sideshift Original Operating Manual Edition 07/15 Subject to modifications...
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Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 17:00 – 7:00 Uhr Saturday and Sunday: 8:00 –...
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Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design Slides and arms The lower slide consists of an arm (2) welded to a profile (1). There is a pressure plate (3) in the arm (2) with a floating mounting. The upper slide consists of a profile (4) and an arm retainer (5), in which the arm (6) and pressure plate (7) are mounted. -
Page 8: Rotating Clamp With Mounting
Operating Manual Rotating clamp with mounting A Rotating Clamp consists of a clamp body (1) on which conduits (2) are mounted. Cylinders (4) move the conduits (2) which are equipped with sliders (3). The clamping body (1) is mounted on a flange (5) that is bolted to a rotary joint (6). -
Page 9: Improper Use
Operating Manual Improper use Exceeding the allowable load capacity and load centre. Exceeding the maximum permitted torque. Transporting the load on a long clamping arm. Transporting persons with the load or load handling devices Mounting auxiliary equipment on the attachment such that the original mode of usage is changed, (e.g. -
Page 10: Installation And Checking Out
Operating Manual Installation and checking out Installation Installation and commissioning should be performed by qualified and authorised personnel only. Pay attention to a sufficient load-carrying capacity of the lifting means. The following are examples of preferred lifting means: Capacity 250 kg/M16 1200 kg/M16 2000 kg/M16 Part-no. -
Page 11: Modell T498 With Sideshift
Operating Manual 4.1.2 Modell T498 with sideshift Hoist the attachment at the positions indicated (1). Demount the lower hooks (2). Mount the attachment on the fork carriage of the lift truck (3). Check that the attachment is correctly seated in the centre lock (4). ... -
Page 12: Checking Out
Operating Manual Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. See 6. Maintenance and onwards. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it. -
Page 13: Operation
Operating Manual Make the settings in the numerical sequence and in the direction of the arrows. The pressure indication on the manometer gauge drops after clamping. This is not a malfunction of the attachment, being caused by the installation of a transmission Operation General... -
Page 14: Driving
Rrotate raised loads slowly. Fast rotating can influence the stability of the lift truck. Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. -
Page 15: Significant Modification
Operating Manual Pay attention to a sufficient load-carrying capacity of the lifting means. Replace missing or defective warning signs on the attachment. Do not use third party spare parts. Through poor quality or incorrect matching they can result in a risk of accident. The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident. -
Page 16: Schedule For Routine Maintenance And Lubricants
Operating Manual Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note Lithium soap grease Designation DIN51825: e.g. Avialith 2 NLGI Class 2 K 2 K-30 Complex soap grease e.g. Turmogrease Gel M 5 Foundry quality... - Page 17 Operating Manual After 50h / every 500h thereafter Check screws: (1) for the bolts (2). Replace loose or damaged screws. Torque the screws as specified in Chapter 6.1 General. Every 200h Check wear on: bolts (2, 8, 10). buffer (7). wear on the pressure plate linings (4, 6).
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Page 18: Clamp
Operating Manual 6.3.2 Clamp 6.3.3 Clamp and flange Original Operating Manual... - Page 19 Operating Manual Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check: srcrews (10) on the clamp body (7, 9) / flange (11). Replace loose or damaged screws. Torque the screws as specified in Chapter 6.1 General.
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Page 20: Rotator And Flange
Operating Manual 6.3.4 Rotator and flange 6.3.5 Rotator mounting without sideshift Original Operating Manual... -
Page 21: Rotator Mounting With Sideshift
Operating Manual 6.3.6 Rotator mounting with sideshift Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check screws: (1) on the slewing ring (3) / flange (2). (4, 5) on the slewing ring (3) / base plate (7). (8, 9, 11) on the gear (10). - Page 22 After 2500h / every 2000h thereafter Change the gear box oil. (Information KAUP customer service) Yearly Check the clearance in the rotary joint (3). (Information KAUP customer service) As necessary Renew worn sliders (25) by removing the hooks (29). Remove the complete rotating clamp in the reverse order to that described in section 4.1.
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Page 23: Identification Plate And Caution Board
Operating Manual Modell T498 ISO 2: Renew worn sliding pieces (25) by removing the hooks (29). Demount the nut (32) of the cylinder (33). Remove the complete rotating roll clamp in the reverse order to that described in section 4.11. Replace the sliding pieces (25). During installation pay close attention that the sliders (25) are seated correctly in the sideshifter housings. -
Page 24: Troubleshooting
0100016601 to the danger of squashing or shearing. Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause... - Page 25 Operating Manual Fault Possible cause Correction Oil leakage At cylinder WE throttle leaky Replace the WE throttle Sealing kit defective Replace sealing kit Screw fitting is leaking Tighten / seal screw fitting Replace piston rod and Piston rod scored sealing kit Sideshifter When shifting Pressure supplied by the...
- Page 26 Operating Manual Fault Possible cause Correction Rotator When rotating Rotates too slowly Oil flow from LT too low Increase oil flow at LT Vibration when rotating Bolts on device loose Tighten bolts Bolts on hydraulic motor Tighten bolts loose Jerky rotation Oil flow stalling Increase oil flow at LT Check couplings and...
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Page 27: Disposal
Store the attachment in a clean, dry environment. Spare parts list (not part of the Operating Manual) EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery...