Table of Contents
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SAP
100069
Operating Manual
T 411 B, T 401 BZ
T 411 B, T 401 BZ
T 411 B / BA
T 401 B / BA
T 411 BZ / BZA
T 401 BZ / BZA
Edition 12/17
Clamp
T 411B, T 411BA
T 401B, T 401BA
Fork Positioner
Clamp with welded-on / bolt-on forks with sideshift
Clamp with welded-on / bolt-on forks without sideshift
Fork Positioner with welded-on forks / bolt-on with valveblock sideshift
Fork Positioner with welded-on forks / bolt-on without sideshift
Original Operating Manual
en
en
1
Subject to modifications
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Table of Contents
Related Manuals for KAUP T 411B
Summary of Contents for KAUP T 411B
- Page 1 100069 Operating Manual Clamp T 411B, T 411BA T 401B, T 401BA Fork Positioner T 411 B, T 401 BZ T 411 B, T 401 BZ T 411 B / BA Clamp with welded-on / bolt-on forks with sideshift T 401 B / BA...
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Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 5 pm to 7 am Saturday and Sunday: 8 am to 6 pm Kaup GmbH &...
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Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design Clamp / Fork Positioner with mounting with sideshift without sideshift Version 1 Version 2 Original Operating Manual... -
Page 8: Forks
The slides of the forks consist conduits (2), a welded-on plate (9) and screwed-on forks (10) or conduits (2) with welded-on forks (11). Efficient equipment settings on electric vehicles Please use our reference values for setting the lift trucks and attachments. These are found at www.kaup.de in the Services -> Product Support section. Original Operating Manual... -
Page 9: Proper Use Of The Equipment
Operating Manual Proper use of the equipment Clamps are intended for the transport of loads on pallets and non-palletized goods, e.g. bales, crates and cartons. Fork positioners are designed for carrying loads on pallets or in skeleton containers. Proper use of the machine and/or equipment includes the following: Observance of the operating manual at all times. -
Page 10: Clamp / Fork Positioner
Operating Manual 4.1.1 Clamp / Fork Positioner with sideshift without sideshift Original Operating Manual... -
Page 11: Installation / Uninstallation Screw-On Forks
Chapter 6.1 General. Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. See 6. Maintenance and onwards. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it. -
Page 12: Bleeding The Hydraulic System
Operating Manual 4.2.1 Bleeding the hydraulic system Start the lift truck. Move the sideshifter repeatedly in both directions to maximum extent. Repeatedly cycle the clamp / fork positioner from the fully open to the fully closed position. ... -
Page 13: Operation
Operating Manual A change in pressure is necessary only, if the load slips or is damaged. Make the settings in the numerical sequence and in the direction of the arrows. The pressure indication on the manometer gauge drops after clamping. This is not a malfunction of the attachment, being caused by the installation of a transmission Operation... -
Page 14: Load Handling
Ensure that multiple items stacked on top of one another are securely fastened. Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. - Page 15 For removing parts, use the clearance between bolts and the parts to be removed. Our service videos available at www.kaup.de in the Online Services section may be used for assistance as necessary. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it.
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Page 16: Significant Modification
The EC Declaration of Conformity is invalidated by a significant modification of the attachment. Modifications to the attachment may only be made with prior approval by the manufacturer. Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note... -
Page 17: Clamp
Operating Manual 6.3.1 Clamp Version 1 Version 2 25, 33 Original Operating Manual... -
Page 18: Forks
Operating Manual 6.3.2 Forks T 401BA, T 411BA T 401BZA, T 411BZA Version 1 und 2 Original Operating Manual... -
Page 19: Mounting (With Or Without Sideshift)
Operating Manual 6.3.3 Mounting (with or without sideshift) Original Operating Manual... - Page 20 Operating Manual Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check screws: (1, 2) on the safety metal sheet (3, 4). (5) on the forks (6) / slides (34). (7) on the sideshifter housing (8). (9) on the lower hooks (10).
- Page 21 Operating Manual As necessary Version 1: Replace worn sliders (13) by removing nut (25) see chapter 6.3.2 - from each cylinder (26). Pull the slides (34) to the side to remove – see chapter 6.3.2 -. Remove the greasing nipples (14) and screw (26). Replace the sliders (13). When installing the new sliders, make sure that the axial stops (27) are correctly seated.
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Page 22: Identification Plate And Caution Board
Operating Manual 6.3.4 Identification plate and caution board Number Description KAUP order number only by Quality Identification plate department Before putting into operation carefully read and take note of the 0100016401 operating and security instructions. Never reach into the unit as long... -
Page 23: Troubleshooting
Operating Manual Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause Correction Clamp / Fork Positioner Opening and closing WE throttles on the cylinder... -
Page 24: Disposal
Operating Manual Fault Possible cause Correction Sideshifter When shifting Pressure supplied by the Too slow Increase pressure at the FFZ FFZ too low Bore of the throttle valve is Re-bore the throttle valve or too small replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller... -
Page 25: Transport
Store the attachment in a clean, dry environment. Spare parts list (not part of the Operating Manual) EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery...
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