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SAP 100344
Operating Manual
Rotating Fork Positioner
3,5T, 4,5T 456BZ, 3,5T, 4,5T 456BZA,
3,5T, 4,5T 496BZ, 3,5T, 4,5T T496BZA
T456BZ
Rotating Fork Positioner without sideshift
T496BZ
Rotating Fork Positioner with sideshift
T456BZA
Rotating Fork Positioner without sideshift with bolt-on forks
T496BZA
Rotating Fork Positioner with sideshift with bolt-on forks
Edition 07/15
Original Operating Manual
en
1
Subject to modifications
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Table of Contents
Related Manuals for KAUP T456BZ Series
Summary of Contents for KAUP T456BZ Series
- Page 1 SAP 100344 Operating Manual Rotating Fork Positioner 3,5T, 4,5T 456BZ, 3,5T, 4,5T 456BZA, 3,5T, 4,5T 496BZ, 3,5T, 4,5T T496BZA T456BZ Rotating Fork Positioner without sideshift T496BZ Rotating Fork Positioner with sideshift T456BZA Rotating Fork Positioner without sideshift with bolt-on forks T496BZA Rotating Fork Positioner with sideshift with bolt-on forks Original Operating Manual...
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Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 5 pm to 7 am Saturday and Sunday: 8 am to 6 pm Kaup GmbH &...
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Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design Clamping body and flange An fork positioner consists of two carriages (1) on which sliders (2) are mounted. The slides (1) are moved with cylinders () in the clamp body (3), which are welded to the flange (4). Original Operating Manual... -
Page 8: Rotator With Mounting
Operating Manual Rotator with mounting The Rotator with suspension is designed with a slewing ring (1) which is connected with screws onto the basic plate (2). The drive (3) consisting of pinion, drive and oil motor (13) is fitted to the basic plate (2). -
Page 9: Improper Use
Operating Manual Improper use Exceeding the allowable load capacity and load centre. Dragging or pushing loads with the attachment It is not permitted to transport loads which cause lateral forces on the forks. It is not permitted to clamp loads. Transporting persons with the load or load handling devices Mounting auxiliary equipment on the attachment such that the original mode of usage is changed, (e.g. -
Page 10: Installation And Checking Out
Operating Manual Installation and checking out Installation Installation and commissioning should be performed by qualified and authorised personnel only. Pay attention to a sufficient load-carrying capacity of the lifting means. The following are examples of preferred lifting means: Capacity 250 kg/M16 1200 kg/M16 2000 kg/M16 Part-no. -
Page 11: Model T496Xx With Sideshift
Operating Manual 4.1.2 Model T496xx with sideshift Hoist the attachment at the positions indicated (1). Demount the lower hooks (2). Mount the attachment on the fork carriage of the lift truck (3). Check that the attachment is correctly seated in the centre lock (4). ... -
Page 12: Checking Out
Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. -
Page 13: Operation
Operating Manual The synchronization is adjustable by means of two throttles on the bottom of the cylinders. Operation General At least once per working shift, the machine and equipment must be inspected for visible damage and defects. Repeat faults to your superior and have them rectified without delay. Be aware of persons present in the area where you are working or driving and ensure that they are not endangered. -
Page 14: Driving
Operating Manual Centre the load to the middle of the lift truck during take-up and transport. Driving Ensure that pallets, boxes, containers and packaging are in good condition. Do not drive with the mast tilted forward Take care when driving that neither the attachment nor the load comes into contact with the ground. -
Page 15: Maintenance And Servicing
Operating Manual Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. Lubrication and cleaning work on the attachment may also be performed by the lift truck operator. -
Page 16: Significant Modification
The EC Declaration of Conformity is invalidated by a significant modification of the attachment. Modifications to the attachment may only be made with prior approval by the manufacturer. Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note... -
Page 17: Slide, Clamping Body And Flange
Operating Manual 6.3.1 Slide, clamping body and flange Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check screws: (1) on the clamp body (2) / flange (3). (4) on the flange (3) / slewing ring (5). (6) on the forks (7a) / sliding carriages (7), Model T4xxBZA. - Page 18 Operating Manual Every 200h Check wear on: Sliding pieces (8). As necessary Replace worn sliding pieces (8) by removing nut (10) from each cylinder (11). Pull the sliders (7) to the side to remove. Replace the sliding pieces (8). Push the sliders (7) into clamp body (2) and reinstall nuts (10) of cylinders (11).
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Page 19: Rotator
Operating Manual 6.3.2 Rotator Original Operating Manual... -
Page 20: Rotator Mounting Without Sideshift
Operating Manual 6.3.3 Rotator mounting without sideshift 6.3.4 Rotator mounting with sideshift Original Operating Manual... - Page 21 Gearing of the slewing ring (3) by way of the greasing nipples (1). Every 500h Check the oil level of the gear box (10). After 2500h / every 2000h thereafter Change the gear box oil (Information KAUP customer service). Original Operating Manual...
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Page 22: Identification Plate And Caution Board
Operating Manual Yearly Check the clearance in the slewing ring (3). (Information KAUP customer service) As necessary Replace defective or worn sliding pieces (21), by removing the screws (24) and hooks (25). Using suitable lifting tackle lift the Fork Positioner off the fork carriage of the forklift truck. -
Page 23: Troubleshooting
0100016601 to the danger of squashing or shearing. Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause... - Page 24 Operating Manual Fault Possible cause Correction Oil leakage At cylinder WE throttle leaky Replace the WE throttle Sealing kit defective Replace sealing kit Screw fitting is leaking Tighten / seal screw fitting Replace piston rod and Piston rod scored sealing kit Sideshifter When shifting Pressure supplied by the...
- Page 25 Operating Manual Fault Possible cause Correction Rotator When rotating Rotates too slowly Oil flow from LT too low Increase oil flow at LT Vibration when rotating Bolts on device loose Tighten bolts Bolts on hydraulic motor Tighten bolts loose Jerky rotation Oil flow stalling Increase oil flow at LT No rotation...
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Page 26: Disposal
Store the attachment in a clean, dry environment. Spare parts list (not part of the Operating Manual) EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery...
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