Table of Contents
Advertisement
Quick Links
SAP 100105
Operating Manual
Rotating Fork Positioner
4T456Z, 4T456ZA, 4T496Z, 4T496ZA
T456Z
Rotating Fork Positioner without sideshift
T496Z
Rotating Fork Positioner with sideshift
T456ZA
Rotating Fork Positioner without sideshift with bolt-on forks
T496ZA
Rotating Fork Positioner with sideshift with bolt-on forks
Edition 07/15
3T456ZA, 3T496Z, 3T496ZA
Original Operating Manual
en
1
Subject to modifications
Advertisement
Table of Contents
Related Manuals for KAUP T456Z Series
Summary of Contents for KAUP T456Z Series
- Page 1 SAP 100105 Operating Manual Rotating Fork Positioner 3T456ZA, 3T496Z, 3T496ZA 4T456Z, 4T456ZA, 4T496Z, 4T496ZA T456Z Rotating Fork Positioner without sideshift T496Z Rotating Fork Positioner with sideshift T456ZA Rotating Fork Positioner without sideshift with bolt-on forks T496ZA Rotating Fork Positioner with sideshift with bolt-on forks Original Operating Manual Edition 07/15 Subject to modifications...
-
Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 17:00 – 7:00 Uhr Saturday and Sunday: 8:00 –...
-
Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design Slide and flange An fork positioner consists of two carriages (1) on which sliders (2) are mounted. The slides (1) are moved with cylinders (5) in the guide profiles (3), which are welded to the flange (4). Rotator with mounting Original Operating Manual... -
Page 8: Proper Use Of The Equipment
Operating Manual The rotator with hanger assembly consists of a rotary joint (1), which is bolted to a base plate (2). There is a drive (3) on the base plate (2) consisting of a bevel gear, gear box and hydraulic motor (4) attached. -
Page 9: Hydraulic Oil Flow Required
Operating Manual Hydraulic oil flow required When the hydraulic oil flow is insufficient, the speed of rotation of the rotary units at the attachments will be reduced. When the hydraulic oil flow is too high, the hydraulic oil temperature will raise which will reduce efficiency and increase wear. - Page 10 Operating Manual Hoist the attachment at the positions indicated (1). Demount the lower hooks (2). Mount the attachment on the fork carriage of the lift truck (3). Check that the attachment is correctly seated in the centre lock (4). ...
-
Page 11: Checking Out
Operating Manual Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. See 6. Maintenance and onwards. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it. -
Page 12: Operation
Operating Manual The synchronization is adjustable by means of two throttles on the bottom of the cylinders. Operation General At least once per working shift, the machine and equipment must be inspected for visible damage and defects. Repeat faults to your superior and have them rectified without delay. Be aware of persons present in the area where you are working or driving and ensure that they are not endangered. -
Page 13: Driving
Operating Manual Centre the load to the middle of the lift truck during take-up and transport. Driving Ensure that pallets, boxes, containers and packaging are in good condition. Do not drive with the mast tilted forward Take care when driving that neither the attachment nor the load comes into contact with the ground. -
Page 14: Maintenance And Servicing
Operating Manual Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. Lubrication and cleaning work on the attachment may also be performed by the lift truck operator. -
Page 15: Significant Modification
The EC Declaration of Conformity is invalidated by a significant modification of the attachment. Modifications to the attachment may only be made with prior approval by the manufacturer. Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note... -
Page 16: Slide And Flange
Operating Manual 6.3.1 Slide and flange Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check screws: (1) on the clamp body (2) / slewing ring(3). (11) on the slide (6), model T4xxZA Replace loose or damaged screws. -
Page 17: Rotator
Operating Manual As necessary Replace worn sliders (7) by removing nut (4) from each cylinder (5). Pull the carriage to the side to remove. Replace the sliders (7). Push the sliders (6) into clamp body (2) and reinstall nuts (4) of cylinders (5). After installing or removing a cylinder (5), always check the clearance between the cylinder mount and nut of the cylinder (8). -
Page 18: Rotator Mounting Without Sideshift
Operating Manual 6.3.3 Rotator mounting without sideshift 6.3.4 Rotator mounting with sideshift Original Operating Manual... - Page 19 Operating Manual Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check screws: (1) on the slewing ring (2) / base plate (3). (4, 5, 7) on the gear (6). (8) on the oil motor (9). (13) and nut (14) on the spacers (16) and upper hooks (15).
-
Page 20: Identification Plate And Caution Board
After 2500h / every 2000h thereafter Change the gear box oil (Information KAUP customer service). Yearly Check the clearance in the rotary joint (2). (Information KAUP customer service) As necessary Renew worn sliders (23) by removing the hooks (27). Remove the complete rotating fork positioner in the reverse order to that described in section 4.1. -
Page 21: Troubleshooting
0100016601 to the danger of squashing or shearing. Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause... - Page 22 Operating Manual Fault Possible cause Correction Oil leakage At cylinder WE throttle leaky Replace the WE throttle Sealing kit defective Replace sealing kit Screw fitting is leaking Tighten / seal screw fitting Replace piston rod and Piston rod scored sealing kit Sideshifter When shifting Pressure supplied by the...
- Page 23 Operating Manual Fault Possible cause Correction Rotator When rotating Rotates too slowly Oil flow from LT too low Increase oil flow at LT Vibration when rotating Bolts on device loose Tighten bolts Bolts on hydraulic motor Tighten bolts loose Jerky rotation Oil flow stalling Increase oil flow at LT No rotation...
-
Page 24: Disposal
Store the attachment in a clean, dry environment. Spare parts list (not part of the Operating Manual) EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery...
Need help?
Do you have a question about the T456Z Series and is the answer not in the manual?
Questions and answers