KAUP T 466 Series Operating Manual

Fork positioner

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Operating Manual
T 466
Fork Positioner with welded-on forks with sideshift
T 466Z
Fork Positioner with welded-on forks without sideshift
Edition 06/15
Fork Positioner
T 466ZH
Original Operating Manual
en
1
Subject to modifications

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Summary of Contents for KAUP T 466 Series

  • Page 1 Operating Manual Fork Positioner T 466ZH T 466 Fork Positioner with welded-on forks with sideshift T 466Z Fork Positioner with welded-on forks without sideshift Original Operating Manual Edition 06/15 Subject to modifications...
  • Page 2: Table Of Contents

    Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................
  • Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 17:00 – 7:00 Uhr Saturday und Sunday: 8:00 –...
  • Page 4: Introduction

    This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems.
  • Page 5: Ce-Mark

    They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components.
  • Page 6: Safety Aspects

    Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual.
  • Page 7: Design

    Operating Manual Design Modell 1 Modell 2 A fork positioner consists of two carriages (1) on which sliders (2) are mounted. Hydraulic cylinders (4) move the carriages (1) in the clamp body (3). The sideshift components (5) and (6) are fitted to the basic fork carrier and mounted on the clamp body (3) by means of screws (7).
  • Page 8: Improper Use

    Operating Manual Improper use Exceeding the allowable load capacity and load centre. Dragging or pushing loads with the attachment. It is not permitted to transport loads which cause lateral forces on the forks. It is not permitted to clamp loads. Transporting persons with the load or load handling devices.
  • Page 9: Fork Positioner With Sideshift

    Operating Manual 4.1.1 Fork Positioner with sideshift Original Operating Manual...
  • Page 10: Fork Positioner Without Sideshift

    Operating Manual 4.1.2 Fork Positioner without sideshift Modell 1 Modell 2  Hoist the attachment at the positions indicated (1).  Demount the lower hooks (2).  Mount the attachment on the fork carriage of the lift truck (3).  Check that the attachment is correctly seated in the centre lock (4).
  • Page 11: Checking Out

    Operating Manual Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. See 6. Maintenance and onwards. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it.
  • Page 12: Load Handling

    Ensure that multiple items stacked on top of one another are securely fastened. Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only.
  • Page 13 Operating Manual Perform maintenance and servicing work only when the attachment is parked securely on a stable, level foundation. For installing and removing, it is recommended to use a pallet to take the attachment. The attachment can thus be securely placed and transported.
  • Page 14: Significant Modification

    The EC Declaration of Conformity is invalidated by a significant modification of the attachment. Modifications to the attachment may only be made with prior approval by the manufacturer. Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note...
  • Page 15: Fork Positioner

    Operating Manual 6.3.1 Fork Positioner Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check screw conntections: on the hooks (6). on the sideshift components (7). To do so remove the arm adjusting device in the reverse order to that described in section 4.1 and remove the guide rail.
  • Page 16 Operating Manual Weekly Grease: Sliding pieces (3) by way of the greasing nipples (2). Sliding pieces (4) by way of the greasing nipples (1) - optional. Supporting rollers on the lower hooks (12) (option): The supporting rollers in the standard version are maintenance-free. Every 200h Check wear on: Sliding pieces (3).
  • Page 17: Forks

    Operating Manual 6.3.2 Forks Annually Inspect the heel of the fork (14) for wear and cracks. Remove forks from service when wear exceeds 10 % of the thickness of the fork. As necessary Bent forks are not safe to operate and their continued use should be prevented. Straightening of forks may only be performed by the manufacturer of the fork or by one of his authorised workshops.
  • Page 18: Troubleshooting

    0100016601 to the danger of squashing or shearing. Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause...
  • Page 19 Operating Manual Fault Possible cause Correction Oil leakage At cylinder Screw fitting is leaking Tighten / seal screw fitting Sealing kit defective Replace sealing kit Replace piston rod and Piston rod scored sealing kit Fork arms drift when Internal fluid exchange Replace sealing kit forklift corners between the cylinders...
  • Page 20: Disposal

    Store the attachment in a clean, dry environment. Spare parts list (not part of the Operating Manual) EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery...

This manual is also suitable for:

T 466z seriesT 466zh

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