Related Manuals for KAUP T156
Summary of Contents for KAUP T156
- Page 1 SAP 100204 Operating Manual Fork Positioner T156 T 156 Fork positioner with sideshift Original Operating Manual Edition 07/14 Subject to modifications...
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Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 5 pm to 7 am Saturday and Sunday: 8 am to 6 pm Kaup GmbH &...
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Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design The fork positioner consists of a fork carriage (1), in which the slides (3) with stops (4) are moved hydraulically by a cylinder (2). Side-shift components (5) and brackets (6) are installed on the fork carriage (1) at the back. Proper use of the equipment Fork positioners are designed for carrying loads on pallets or in skeleton containers. -
Page 8: Improper Use
Operating Manual Improper use Exceeding the allowable load capacity and load centre. Dragging or pushing loads with the attachment. It is not permitted to transport loads which cause lateral forces on the forks. It is not permitteld to clamp loads. Transporting persons with the load or load handling devices. -
Page 9: Modell 2T156
Operating Manual 4.1.1 Modell 2T156 Hoist the attachment at the positions indicated (1). Mount the attachment on the fork carriage of the lift truck (3) and hang the fork carriage (2) on to the carriage on the lift truck. ... -
Page 10: Modell 3 - 6T 156
Operating Manual The fork positioner may only be operated with the fork tines attached. Before initial operation, check the functions and the identification of the attachment with the movement directions of the operating elements (operating lever, joystick, etc.). Mount the residual carrying capacity notice and identification of the operating ... -
Page 11: Checking Out
(if not already present) of the combination of lift truck/attached equipment on the lift truck. Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. See 6. Maintenance and onwards. -
Page 12: Operation
Operating Manual Operation General At least once per working shift, the machine and equipment must be inspected for visible damage and defects. Repeat faults to your superior and have them rectified without delay. Be aware of persons present in the area where you are working or driving and ensure that they are not endangered. -
Page 13: Maintenance And Servicing
Operating Manual Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. Lubrication and cleaning work on the attachment may also be performed by the lift truck operator. -
Page 14: Significant Modification
The EC Declaration of Conformity is invalidated by a significant modification of the attachment. Modifications to the attachment may only be made with prior approval by the manufacturer. Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note... -
Page 15: Modell 2T 156
Operating Manual 6.3.1 Modell 2T 156 Daily Check all lines, hoses and connections for leakage and damage. Ensure that all fork safety retaining stops (1) are present and undamaged. After 50h / every 500h thereafter Check screws: (14) on the fork safety retaining stops (1). Replace loose or damaged screws. - Page 16 Operating Manual Weekly Grease: Sliding pieces (3) by way of the greasing nipples (23). Sliding pieces (4) by way of the greasing nipples (2). Every 200h Check wear on: Sliding pieces (3). Piston rod (9). Check the clearance between the fork carriage on the lift truck (6) and the lower hooks (5). The clearance should be 1-2 mm.
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Page 17: Modell 3 - 6T 156
Operating Manual Renew defective cylinders (15) by removing the screws (16) at the fork carriage (17). Take the entire fork adjusting unit from the fork carriage (17). Remove the nuts (18) and replace the defective cylinder (15). Insert the entire fork adjusting unit into the fork carriage (17) and attach it with the screws (16). - Page 18 Operating Manual Daily Check all lines, hoses and connections for leakage and damage. Ensure that all fork safety retaining stops (1) are present and undamaged. After 50h / every 500h thereafter Check screws: (2) on the hooks (3). (4) on the fork safety retaining stops (1). Replace loose or damaged screws.
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Page 19: Forks
Operating Manual Renew defective cylinders (12) by removing the screws (13) at the fork carriage (9). Take the entire fork adjusting unit from the fork carriage (9). Remove the nuts (14) and replace the defective cylinder (12). Insert the entire fork adjusting unit into the fork carriage (9) and attach it with the screws (13). -
Page 20: Fork Carriage
Operating Manual 6.3.4 Fork carriage Yearly Check the ISO strips at the fork carriage (9 / 17) for wear. Render the fork positioner inoperative when at least one of the three wear limits c2, k2, or d2 is underrun. Wear limit (z) in [mm] ISO-Kl.2 ISO-Kl.3 ISO-Kl.4... -
Page 21: Identification Plate And Caution Board
Operating Manual 6.3.5 Identification plate and caution board Number Description KAUP order number only by quality Identification plate department Before putting into operation carefully read and take note of the 0100016401 operating and security instructions. Never reach into the unit as long... -
Page 22: Troubleshooting
Operating Manual without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause Correction Fork Positioner Opening and closing Insufficient fluid flow from Increase flow rate of truck's... -
Page 23: Disposal
Operating Manual Fault Possible cause Correction Oil leakage Leaking Screw fitting is leaking Tighten / seal screw fitting Sealing kit defective Replace sealing kit Replace piston rod and Piston rod scored sealing kit Solenoid valve Not functioning Solenoid coil defective Replace solenoid coil Inspect power cable and No power to the magnet... -
Page 24: Ec Declaration Of Conformity (Summary)
Operating Manual EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery Model: Fork positioner Type: T156 conforms to the latest valid version of the Machinery Directive 2006/42/EG.
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