Related Manuals for KAUP T 415B
Summary of Contents for KAUP T 415B
- Page 1 SAP 100603 Operating Manual Drum clamp T 415B T 405B T 415B Drum clamp with sideshift T 405B Drum clamp without sideshift Original Operating Manual Edition 09/14 Subject to modifications...
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Page 2: Table Of Contents
Operating Manual Contents Page Introduciton ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 17:00 – 7:00 Uhr Saturday und Sunday: 8:00 –...
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Page 4: Introduciton
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design with sideshift without sideshift A beer keg clamp consists of a clamping body (1) on which slides with sliders (2) are moved with hydraulic cylinders (3). Outer forks (4) are bolted to these slides. A middle fork (5) is inserted into a mounting (6) and secured with a pin and linch pin. -
Page 8: Proper Use Of The Equipment
Operating Manual Proper use of the equipment The beer keg clamp is suitable for taking beer kegs of differing sizes with three forks in two rows, and to stack and transport them. Multiple layers on top of each other can be transported using locator boards and a load stabiliser. -
Page 9: Drum Clamp With Sideshift
Operating Manual 4.1.1 Drum clamp with sideshift Hoist the attachment at the position indicated (1). Demount the lower hooks (2). Mount the attachment on the fork carriage of the lift truck (3). Check that the attachment is correctly seated in the centre lock (4). ... -
Page 10: Drum Clamp Without Sideshift
Operating Manual Trucks equipped with attachments which hold the load by power (e.g. paper clamp) shall feature control(s) with a secondary action to prevent unintentional release of the load. Also take note in this respect of the operating instruction of the lift truck. Before initial operation, check the functions and the identification of the attachment with the ... -
Page 11: Checking Out
Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. -
Page 12: Adjustment After Putting Into Service
Operating Manual 4.2.2 Adjustment after putting into service The hydraulic system is under pressure. During work on hydraulic components oil spurting out can cause injuries. Unload the system in accordance with the operating instructions of the lift truck manufacturer. In the case of injuries caused by high pressure oil, inform the works physician and seek out a specialist immediately. -
Page 13: Operation
Operating Manual Make the settings in the numerical sequence and in the direction of the arrows. The pressure indication on the manometer gauge drops after clamping. This is not a malfunction of the attachment, being caused by the installation of a transmission Operation General... -
Page 14: Load Handling
During driving, make sure that the load stabiliser either abuts on the load or is closed completely. Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. -
Page 15: Significant Modification
Operating Manual Replace missing or defective warning signs on the attachment. Do not use third party spare parts. Through poor quality or incorrect matching they can result in a risk of accident. The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident. -
Page 16: Schedule For Routine Maintenance And Lubricants
Operating Manual Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note Lithium soap grease Designation DIN51825: e.g. Avialith 2 NLGI Class 2 K 2 K-30 Complex soap grease e.g. Turmogrease Gel M 5 Foundry quality... -
Page 17: Load Stabilizer
Operating Manual 6.3.2 Load stabilizer 23, 27 41, 26 Original Operating Manual... -
Page 18: Clamp
Operating Manual 6.3.3 Clamp Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check screws (1) on the slide (2). (3) on the picket (4) and clamping body (5). (6) and nuts (7) on the forks (8) and slide (9). Replace loose or damaged screws. - Page 19 Operating Manual Weekly Grease: Sliding pieces (10) by way of the greasing nipples (11). Sliding pieces (12) by way of the greasing nipples (13). Sliding pieces (14) by way of the greasing nipples (15). Every 200h Check wear on: Sliding pieces (10, 12, 14). As necessary Renew worn sliders (10) by removing the screws (3) for the chain mount (4) on the clamping body (5).
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Page 20: Mounting With Sideshift
Operating Manual Replace worn forks (8) by demounting screw (6), washer (31) and nut (7). Replace worn forks (8) and mount bolt (6), washer (31) and nut (7). Ensure that the bushes (30) are present. Replace wear plates (33) by removing bolt (6), washer (31), nut (7), and bushing (30) of the fork (8). - Page 21 Operating Manual After 50h / every 500h thereafter Check screws (5) on the lower hook (6). Replace loose or damaged screws. Torque the screws as specified in Chapter 6.1 General. Weekly Grease: Sliding pieces (9) by way of the greasing nipples (10). Every 200h Check wear on: sliding pieces (9).
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Page 22: Mounting Without Sideshift
Operating Manual 6.3.5 Mounting without sideshift After 50h / every 500h thereafter Check screws (1) on the lower hook (2). Replace loose or damaged screws. Torque the screws as specified in Chapter 6.1 General. Original Operating Manual... -
Page 23: Chain Adjustment And Maintenance
Operating Manual 6.3.6 Chain adjustment and maintenance 19 20 The load stabiliser is equipped with chain redirection. Due to the hydraulic cylinder, the chain is subject to a high load. This is evidenced by increased wear and stretching of the chain. Original Operating Manual... - Page 24 Operating Manual Every 200h Check wear of the chain redirection and clearance ot the chain. Bei Bedarf Renew worn chains (13) by demounting the screws (1) and picket (2). Remove the dowel pin (15, 16) and replace the chain (13). Attach the chain (13) to the picket (2) with the dowel pin (15, 16) and attach the picket (2) to the clamping body (3) with screws (1).
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Page 25: Identification Plate And Caution Board
Operating Manual 6.3.7 Identification plate and caution board Number Description KAUP order number only by Quality Identification plate department Before putting into operation carefully read and take note of the 0100016401 operating and security instructions. Never reach into the unit as long... - Page 26 Operating Manual Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause Correction Clamp Opening and closing WE throttles on the cylinder...
- Page 27 Operating Manual Fault Possible cause Correction Load stabilizer Clearance Carriage has too much Slider is worn Replace sliders clearance Carriage tilts at outer Slider is worn Replace sliders limit Carriage rubbing Slider is worn Replace sliders against guide section Oil leakage At cylinder WE throttle leaky Replace the WE throttle...
- Page 28 Store the attachment in a clean, dry environment. Spare parts list (not part of the Operating Manual) EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery...
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