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Table of Contents
Related Manuals for KAUP T 400Z
Summary of Contents for KAUP T 400Z
- Page 1 SAP 100071 Operating Manual Fork Positioner T 400Z / T 410Z T 400Z Fork positioner with fork carrier for ISO 2330 forks without sideshift T 410Z Fork positioner with fork carrier for ISO 2330 forks with sideshift Original Operating Manual...
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Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 5 pm to 7 am Saturday and Sunday: 8 am to 6 pm Kaup GmbH &...
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Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design with sideshift without sideshift A fork positioner consists of two carriages (1) on which sliders (2) are mounted. Hydraulic cylinders (4) move the carriages (1) in the clamp body (3). The components (5), (7) or (6) are screwed onto the rear side of the clamp body. -
Page 8: Proper Use Of The Equipment
Operating Manual Proper use of the equipment Fork positioners are designed for carrying loads on pallets or in skeleton containers. Proper use of the machine and/or equipment includes the following: Observance of the operating manual at all times. Observance of the technical data on the identification plate on the attachment. Adherence to the specified inspection and maintenance instructions. - Page 9 Operating Manual Hoist the attachment at the positions indicated (1). Demount the lower hooks (2). Mount the attachment on the fork carriage of the lift truck (3). Check that the attachment is correctly seated in the lock (4). Original Operating Manual...
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Page 10: Checking Out
Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. -
Page 11: Operation
Operating Manual The synchronization is adjustable by means of two throttles on the bottom of the cylinders. Operation General At least once per working shift, the machine and equipment must be inspected for visible damage and defects. Repeat faults to your superior and have them rectified without delay. Be aware of persons present in the area where you are working or driving and ensure that they are not endangered. -
Page 12: Driving
Ensure that multiple items stacked on top of one another are securely fastened. Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. -
Page 13: Significant Modification
The EC Declaration of Conformity is invalidated by a significant modification of the attachment. Modifications to the attachment may only be made with prior approval by the manufacturer. Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note... -
Page 14: Fork Positioner
Operating Manual 6.3.1 Fork Positioner Original Operating Manual... -
Page 15: Mounting (With Or Without Sideshift)
Operating Manual 6.3.2 Mounting (with or without sideshift) with sideshift without sideshift Daily Check all lines, hoses and connections for leakage and damage. Ensure that all fork safety retaining stops (1) are present and undamaged. Original Operating Manual... - Page 16 Operating Manual After 50h / every 500h thereafter Check screw connections: (2) on the sideshifter housing (3). (4) and washer (5) on the guide (6) (7) on the upper hooks (8). (9) on the lower hooks (10). (13) on the lower hooks (14). (15) on the lower intermediate element (16).
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Page 17: Forks
Operating Manual Replace worn sliders (11) by removing nut (25) from each cylinder (26). Pull the carriage (27) to the side to remove. Remove the greasing nipples (12) and the screw (28). Replace the sliders (11). When installing the new sliders, make sure that the axial stops (29) are correctly seated. -
Page 18: Identification Plate And Caution Board
Never reach into the unit as long as parts could still be moving due 0100016601 to the danger of squashing or shearing. Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Original Operating Manual... -
Page 19: Troubleshooting
Operating Manual Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause Correction Fork Positioner Opening and closing Insufficient fluid flow from Increase flow rate of truck's Movement too slow truck's hydraulics hydraulics Clearance Carriage has too much Slider is worn Replace sliders clearance... -
Page 20: Disposal
Operating Manual Fault Possible cause Correction Oil leakage Leaking Screw fitting is leaking Tighten / seal screw fitting Sealing kit defective Replace sealing kit Replace piston rod and Piston rod scored sealing kit Solenoid valve Not functioning Solenoid coil defective Replace solenoid coil Inspect power cable and No power to the magnet... -
Page 21: Ec Declaration Of Conformity (Summary)
Operating Manual EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery Model: Fork Positioner Type: T 400Z, T 410Z conforms to the latest valid version of the Machinery Directive 2006/42/EG.
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