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SAP 100592
Operating Manual
Rotating Fork Positioner
T456BZ
Rotating Fork Positioner without sideshift
T496BZ
Rotating Fork Positioner with sideshift
T456BZA
Rotating Fork Positioner without sideshift with bolt-on forks
T496BZA
Rotating Fork Positioner with sideshift with bolt-on forks
Edition 07/15
5T 456BZ / BZA
5T 496BZ / BZA
Original Operating Manual
en
1
Subject to modifications
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Table of Contents
Related Manuals for KAUP T456BZ Series
Summary of Contents for KAUP T456BZ Series
- Page 1 SAP 100592 Operating Manual Rotating Fork Positioner 5T 456BZ / BZA 5T 496BZ / BZA T456BZ Rotating Fork Positioner without sideshift T496BZ Rotating Fork Positioner with sideshift T456BZA Rotating Fork Positioner without sideshift with bolt-on forks T496BZA Rotating Fork Positioner with sideshift with bolt-on forks Original Operating Manual Edition 07/15 Subject to modifications...
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Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 17:00 – 7:00 Uhr Saturday and Sunday: 8:00 –...
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Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design Slide and flange A fork positioner consists of two slides (1), on which sliders (2) are mounted. In the clamping body (3) the slides (1) are moved by means of cylinders (4). Original Operating Manual... -
Page 8: Rotator With Mounting
Operating Manual Rotator with mounting mit Seitenschub ohne Seitenschub The rotator consists of a slewing ring (1), which is bolted to a base plate (2). There is a drive (3) on the base plate (2) consisting of a bevel gear, gear box and hydraulic motor (4) attached. The rotator is attached to the fork carriage of the lift truck with upper (5) and lower brackets (6). -
Page 9: Improper Use
Operating Manual Proper use of the machine and/or equipment includes the following: Observance of the operating manual at all times. Observance of the technical data on the identification plate on the attachment. Adherence to the specified inspection and maintenance instructions. Improper use Exceeding the allowable load capacity and load centre. -
Page 10: Installation And Checking Out
Operating Manual Installation and checking out Installation Installation and commissioning should be performed by qualified and authorised personnel only. Pay attention to a sufficient load-carrying capacity of the lifting means. The following are examples of preferred lifting means: Capacity 250 kg/M16 1200 kg/M16 2000 kg/M16 Part-no. - Page 11 Operating Manual ohne Seitenschub mit Seitenschub Original Operating Manual...
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Page 12: Installation / Uninstallation Screw-On Forks
Chapter 6.1 General. Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. See 6. Maintenance and onwards. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it. -
Page 13: Bleeding The Hydraulic System
Operating Manual 4.2.1 Bleeding the hydraulic system Start the lift truck. Rotate the rotator left and right several times. Repeatedly cycle the fork positioner from the fully open to the fully closed position. Inspect the hydraulic connections for leakage. 4.2.2 Adjustment after putting into service The hydraulic system is under pressure. -
Page 14: Driving
Operating Manual Centre the load to the middle of the lift truck during take-up and transport. Driving Ensure that pallets, boxes, containers and packaging are in good condition. Do not drive with the mast tilted forward Take care when driving that neither the attachment nor the load comes into contact with the ground. -
Page 15: Maintenance And Servicing
Operating Manual Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. Lubrication and cleaning work on the attachment may also be performed by the lift truck operator. -
Page 16: Significant Modification
The EC Declaration of Conformity is invalidated by a significant modification of the attachment. Modifications to the attachment may only be made with prior approval by the manufacturer. Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note... -
Page 17: Slide, Clamp Body And Slewing Ring
Operating Manual 6.3.1 Slide, clamp body and slewing ring 6, 6a Modell T4xxBZA Modell T4xxBZ Daily Check all lines, hoses and connections for leakage and damage. Original Operating Manual... - Page 18 Operating Manual After 50h / every 500h thereafter Check screws: (1) on the clamp body (2) / slewing ring (3). (10) on the fork (11) / slide (12), model T4xxBZA. Replace loose or damaged screws. Torque the screws as specified in Chapter 6.1 General.
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Page 19: Rotator With Mounting (With Or Without Sideshift)
Operating Manual 6.3.2 Rotator with mounting (with or without sideshift) mit Seitenschub ohne Seitenschub Original Operating Manual... - Page 20 Check the oil level of the gear box (7). After 2500h / every 2000h thereafter Change the gear box oil (Information KAUP customer service). Yearly Check the clearance in the slewing ring (2). (Information KAUP customer service) Original Operating Manual...
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Page 21: Identification Plate And Caution Board
Operating Manual As necessary Renew worn sliding pieces (16) by removing the hydraulic lines from the cylinder (20) with the hydraulic system depressurised, including nut (21). Remove the screws (14), hooks (15) and lift the fork positioner off the fork carriage of the lift truck. Replace the sliding pieces (16). -
Page 22: Troubleshooting
0100016601 to the danger of squashing or shearing. Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause... - Page 23 Operating Manual Fault Possible cause Correction Fork positioner Oil leakage At cylinder Sealing kit defective Replace sealing kit Screw fitting is leaking Tighten / seal screw fitting Replace piston rod and Piston rod scored sealing kit Rotator When rotating Rotates too slowly Oil flow from LT too low Increase oil flow at LT Vibration when rotating...
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Page 24: Disposal
Operating Manual Fault Possible cause Correction Solenoid valve Not functioning Solenoid coil defective Replace solenoid coil Inspect power cable and No power to the magnet connections Legend: LT = lift truck, DBV = Pressure relief valve, WE-Drossel = elbow-type screwed throttle, RJ = rotary joint Disposal Prevent environmental damage by disposing of the following items properly in... -
Page 25: Ec Declaration Of Conformity (Summary)
Operating Manual EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery Model: Rotating fork positioner Type: T 456BZ, T456BZA, T496BZ, T496BZA conforms to the latest valid version of the Machinery Directive 2006/42/EG.
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