AUTEC DYNAMIC+ SERIES Instruction Manual

AUTEC DYNAMIC+ SERIES Instruction Manual

Radio remote control
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LIUDTH000_eng-01
Instruction Manual for the use and the
maintenance of the Radio Remote Control
Original instructions
Part A: Information, instructions and general
warnings
DYNAMIC+ SERIES

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Summary of Contents for AUTEC DYNAMIC+ SERIES

  • Page 1 LIUDTH000_eng-01 Instruction Manual for the use and the maintenance of the Radio Remote Control Original instructions Part A: Information, instructions and general warnings DYNAMIC+ SERIES...
  • Page 3 Autec Radio Remote Control and all of its components are done solely and completely in accordance with this Manual, and with all local applicable laws, safety rules and standards (all of the foregoing referred to herein as “Laws, Regulations and...
  • Page 4 Autec instructions and warnings and all applicable Laws, Regulations and Standards, even local. Autec is not responsible for and shall not be held liable for any alteration or modification of the Autec Radio Remote Control, or the use of non-Autec components or products used with or incorporated into the Autec Radio Remote Control.
  • Page 5 Laws, Regulations and Standards, even local, and that such Users and other Persons do in fact at all times operate or work with the Autec Radio Remote Control safely and ONLY in compliance with Autec instructions and warnings and with all applicable Laws, Regulations and Standards, even local.
  • Page 6: Table Of Contents

    10.1 Radio Remote Controls with "Data Feedback" function ........ 48 10.2 Radio Remote Controls with cable control ........... 48 10.3 Solutions in case of malfunction ..............48 Decommissioning and disposal ................. 49 11.1 Decommissioning ..................49 11.2 Disposal ...................... 49 LIUDTH000_eng-01 AUTEC...
  • Page 7: Information On The Use Of Instructions

    Information on the use of instructions Structure of the Instruction Manual The Manual for the use and maintenance of Autec Dynamic+ series Radio Remote Controls consists of different parts, that altogether form the Manual; the Manual must be read carefully,...
  • Page 8 INSTRUCTIONS FOR THE GENERAL PART: The instructions contained in this general part of the Instruction Manual refer to all Autec Dynamic+ series' Radio remote controls and to their single components and Units, and must be read and understood by their addressees before reading the instructions contained in the manuals of the single Units.
  • Page 9: Caption And Terminology

    - Installer: the Person, qualified technician, who plans and/or performs the installation of an Autec Radio Remote Control on a Machine to act on its commands. - User: the Person who actually uses an Autec Radio Remote Control to act on the commands of a Machine.
  • Page 10: Symbols

    Manufacturers, design engineers, Installers, assemblers, mechanics, electricians, Users, operators, drivers, workers, people responsible for productive activities, Maintenance Technicians and to all the people who, in any capacity and for any reason, work with an Autec Radio Remote Control or with the Machine where it is installed.
  • Page 11: Instruction Storage

    No part of the Manual shall be altered, modified or damaged. If the Manual is damaged, a written request of replacement shall be sent to Autec; replacement is at the applicant's expense. When applying for it, the Radio Remote Control's serial number is required.
  • Page 12: Brief Product Presentation

    Brief product presentation Series, Radio Remote Control and Unit The object of this part of the Manual is the Autec Dynamic+ series Radio Remote Control (see chapter 4). Autec Dynamic+ series' Radio Remote Controls are designed to be used on Machines and provide a command interface to their command and control system, to be used from an appropriate distance and position.
  • Page 13: Conformity With Standards

    (Part B) of the Manual. Contacts and useful addresses The Radio Remote Controls are produced by Autec srl – Via Pomaroli, 65 – 36030 Caldogno (VI) – ITALY. You can find contacts for Autec, its distributors, dealers and authorized service centres on the website www.autecsafety.com.
  • Page 14: General Safety Warnings

    General safety warnings General safety warnings The Manufacturer or those who want to use or install an Autec Radio Remote Control on a Machine must first: - assess whether the Machine where they want to install the Radio Remote Control can be used with a Radio Remote Control safely and effectively;...
  • Page 15 General safety warnings Without limitation on the Laws, Regulations and Standards it is forbidden to use an Autec Radio Remote Control if the Manufacturer or those who want to install it on the Machine are not able to or do not: - carry out an appropriate and comprehensive risk assessment in relation to the safety of the Machine, concerning the Radio Remote Control adoption and installation;...
  • Page 16 Laws, Regulations and Standards, even local; - use of the Autec Radio Remote Control system that is in any way not in conformity with this Manual and any other instructions provided by Autec, and with all applicable Laws, Regulations and Standards, even local;...
  • Page 17 - damage to and/or deterioration of any component or feature of the Autec Radio Remote Control; - failure to take the Autec Radio Remote Control out of service if there is any damage to or malfunction of the Radio Remote Control or any component thereof;...
  • Page 18: Radio Remote Control Features

    Radio Remote Control features Radio Remote Control features Dynamic+ series' Radio Remote Controls are used to control Machines from a distance, without physical connection (by way of example: wires or connecting cables) between the Transmitting Unit handled by the User and the Receiving Unit installed on the Machine, hence between the User and the Machine.
  • Page 19: Control Devices

    MACHINE AND MUST ALLOW FOR SUFFICIENT SAFE FUNCTIONING OF THE MACHINE, INCLUDING SUCH RESPONSE TIMES AND STOPPING DISTANCES. FAILURE TO DO SO CONTINUOUSLY AND CORRECTLY MAY RESULT IN SEVERE INJURY OR DEATH, OR PROPERTY DAMAGE. AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 20 Installer and the User of the Radio Remote Control, and by the Manufacturer and the Owner of the Machine where the Radio Remote Control is installed. LIUDTH000_eng-01 AUTEC - Dynamic+ series...
  • Page 21 Radio Remote Control. The Autec Radio Remote Control includes a function that seeks to protect the Machine from such unintended movements by electronically checking the rest position of actuators in the Radio Remote Control.
  • Page 22: Technical Data

    Passive stop cut-in time is decided by the Machine Manufacturer (see Technical Data Sheet). The technical data related to the single Units belonging to the Dynamic+ series are provided in the specific parts of the Manual and in their Technical Data Sheet.
  • Page 23: Radio Remote Control Storage Before Installation Or After Removal

    -40°C to +85°C Storage (from -40°F to +185°F) from 5% to 95% from 70kPa to 106kPa Class 2K4 of standard EN 50178. Class 1K5 of standard EN 50178. Class 1K3 of standard EN 50178. AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 24: Installation

    Manual. Applications An Autec Dynamic+ series' Radio Remote Control can be used for several applications: the Machine's Manufacturer must establish if the Radio Remote Control is suitable for each different application, with specific regard to safety. The Dynamic+ series is used most frequently for...
  • Page 25 Installation In addition to the above, Dynamic+ series' Radio Remote Controls cannot be installed: - On Machines that are intended for the use in environments requiring explosion-proof features or in any usage situation that may pose the risk of explosion.
  • Page 26: Staff Training: Installation And Maintenance

    Installation Staff training: installation and maintenance All installation and maintenance operations relating to the Autec Radio Remote Control system must be carried out by ONLY qualified technicians. Without limitation on the foregoing, such technicians must be trained and qualified with respect to: - the activity to perform;...
  • Page 27: Warnings For Installation

    Laws, Regulations and Standards, even local, including all the technical specifications and standards applicable to the Autec Radio Remote Control to which this Manual applies (by way of example: IEC 60204-1, IEC 60204-32). The Installer of the Radio Remote Control must also observe all the instructions, provisions and technical directions provided by the Machine Manufacturer.
  • Page 28 When installing on Machines that are subject to intense mechanical stress (by way of example: vibrations, rough paths, sudden movements), it is recommended to fix the Receiving Unit to the Machine with the appropriate vibration dampers. LIUDTH000_eng-01 AUTEC - Dynamic+ series...
  • Page 29 WARNING: If it is not possible to abide by the above-mentioned indications, use the appropriate extension kit for the antenna. If you use the antenna extension kit, stick to the following warning. AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 30 Machine; protections, panels, parts, surfaces or anything else should not be present, so that shields, structures or materials do not obstruct the radio link. LIUDTH000_eng-01 AUTEC - Dynamic+ series...
  • Page 31 COMPLIANCE WITH THE NATIONAL ELECTRIC CODE AND ALL APPLICABLE LAWS, REGULATIONS AND STANDARDS, EVEN LOCAL. IF INSTRUCTIONS PROVIDED BY AUTEC ARE INCONSISTENT WITH SUCH APPLICABLE LAWS, REGULATIONS OR STANDARDS, DO NOT INSTALL THE AUTEC RADIO REMOTE CONTROL WITHOUT CONSULTATION WITH AUTEC. AUTEC IS...
  • Page 32 The Installer is in any case responsible for carrying out wiring in such a way as to ensure the safety level required according to the risk analysis; in particular, the connection of power supply's positive or negative pole to the STOP outputs must be avoided. LIUDTH000_eng-01 AUTEC - Dynamic+ series...
  • Page 33 Radio Remote Control has started, and when a movement command is sent to the Machine. In case of malfunction, disable the system “Machine+Radio Remote Control” until the problem has been completely solved and the installation and functionality is confirmed to be correct.. AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 34: Safety

    Safety Risk assessment for radio remote controlled Machines The Manufacturer of the Machine on which the Autec Radio Remote Control is to be installed, and its design professionals shall make a full and proper risk assessment to determine whether the use and installation of the Autec Radio Remote Control is appropriate for the safe...
  • Page 35: Inadvertent Activation Of Commands

    “dead-man” function) if particular environments, equipment and working modes could generate risk situations, and if Laws, Regulations and Standards in force in the country where the Radio Remote Control and the Machine are used should require it. AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 36: Activation And/Or Deactivation Of Commands Due To Failure

    - press the STOP pushbutton to bring the Machine to a safe state, - disable the Radio Remote Control and stop using the system "Machine+Radio Remote Control" until the problem has been solved by implementing the necessary technical operations. LIUDTH000_eng-01 AUTEC - Dynamic+ series...
  • Page 37: Instructions For The User

    Manual. FAILURE TO READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND WARNINGS CONTAINED IN ALL PARTS OF THIS MANUAL FOR THE AUTEC RADIO REMOTE CONTROL MAY RESULT IN PERSONAL INJURY OR DEATH, OR PROPERTY DAMAGE.
  • Page 38: Warnings For The User

    - observe and comply with all applicable Laws, Regulations and Standards, even local. - operate the Autec Radio Remote Control only in accordance with this Manual and all of its Parts, and with all Autec warnings and instructions, and with applicable Laws, Regulations and Standards,even local;...
  • Page 39 (this is indicated in the attached Technical Data Sheet) and learn symbols on the Transmitting Unit's panel (the used symbols are defined by the Machine Manufacturer and/or by the Installer depending on the effectiveness and the functions the Machine requires). AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 40 Do not leave a load hanging or the Machine in dangerous conditions (even when charging the Unit or changing the battery). Never leave the Transmitting Unit unguarded in order to prevent unauthorised or non supervised use. LIUDTH000_eng-01 AUTEC - Dynamic+ series...
  • Page 41: Operational Use

    Class 5K4H of standard EN50178. Class 5K2 of standard EN50178. The Receiving Unit can work at 70°C (185°F) only if the sum of currents corresponding to the loads simultaneously activated by digital and analogue outputs does not exceed 10A. AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 42: Maintenance

    - observe and comply with all applicable Laws, Regulations and Standards, even local. - operate the Autec Radio Remote Control only in accordance with this Manual and all of its Parts, and with all Autec warnings and instructions, and with applicable Laws, Regulations and Standards,even local;...
  • Page 43: Routine Maintenance

    When carrying out maintenance on the Machine, always disconnect power supply from the Receiving Unit. In the event of necessary maintenance on the Machine (by way of example: welding), disconnect all the electrical connections of the Receiving Unit. AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 44 Then, press the STOP pushbutton and check in the Receiving Unit that the STOP outputs deactivate. Before testing the STOP outputs, make sure that no dangerous situations may arise due to the activation of the STOP outputs in the Receiving Unit. LIUDTH000_eng-01 AUTEC - Dynamic+ series...
  • Page 45: Special Maintenance

    Autec's service network, or explicitly authorised by Autec. When performing special maintenance operations, the Instruction Manual for the use and maintenance of the Autec Radio Remote Control must be available and undamaged in all its parts. Only original Autec spare parts and materials provided by Autec shall be used for the replacement of parts and/or for special maintenance operations.
  • Page 46: Additional Maintenance Operations In Environments With Corrosive Agents

    - make sure that the surface of electrical connections is covered with a layer of grease and add it if necessary, - contact the support service of the Machine's Manufacturer if evident oxidation is detected. LIUDTH000_eng-01 AUTEC - Dynamic+ series...
  • Page 47: Preventive Replacement Of Actuators (Joysticks, Pushbuttons And Selectors)

    This replacement prevents possible failure and dangerous situations (by way of example: inadvertent activation and/or deactivation of the command activated by the actuator). Actuator Max. operations Actuator Max. operations 5x10 5x10 5x10 3x10 6x10 5x10 AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 48: Troubleshooting

    Radio Remote Control. If the problem persists after this attempt, you need to fix the Machine: follow the instructions provided by the Machine Manufacturer. Otherwise, the problem lies with the Autec Radio Remote Control, so you need to carry out further checks (see paragraph 10.3).
  • Page 49: Decommissioning And Disposal

    When disposing of a Radio Remote Control, its components must be managed as separate waste. When disposing of a Radio Remote Control, please comply with the provisions and/ or the regulations in force in the country where it is used. AUTEC - Dynamic+ series LIUDTH000_eng-01...
  • Page 52 Via Pomaroli, 65 - 36030 Caldogno (VI), ITALY PH: +39 0444 901000 - Fax: +39 0444 901011 info@autecsafety.com - www.autecsafety.com MADE IN ITALY...

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