AUTEC Dynamic Plus Series Instruction Manual For The Use And The Maintenance

AUTEC Dynamic Plus Series Instruction Manual For The Use And The Maintenance

Djr transmitting unit, radio remote control
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Original instructions
Instruction Manual for the use and the
maintenance of the Radio Remote Control
DYNAMIC PLUS SERIES
Part C: DJR Transmitting Unit
AUTEC SRL
Via Pomaroli, 65
36030 Caldogno (VI), ITALY
Phone: +39 0444 901000
Fax: +39 0444 901011
Email: info@autecsafety.com
www.autecsafety.com
LIUDJR000_eng-00

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Summary of Contents for AUTEC Dynamic Plus Series

  • Page 1 Original instructions Instruction Manual for the use and the maintenance of the Radio Remote Control DYNAMIC PLUS SERIES Part C: DJR Transmitting Unit AUTEC SRL Via Pomaroli, 65 36030 Caldogno (VI), ITALY Phone: +39 0444 901000 Fax: +39 0444 901011 Email: info@autecsafety.com...
  • Page 3 Autec Radio Remote Control and all of its components are done solely and completely in accordance with this Manual, and with all local applicable laws, safety rules and standards (all of the foregoing referred to herein as “Laws,...
  • Page 4 It is also the responsibility of the Manufacturer and of the design professionals of the Machine on which the Autec Radio Remote Control is to be installed and used to be certain that the structure, condition, organization and markings of the Machine as installed at the facility is appropriate for and will allow for the safe and reliable use and control of the Machine through the Autec Radio Remote Control interface.
  • Page 5 Laws, Regulations and Standards, even local, and that such Users and other Persons do in fact at all times operate or work with the Autec Radio Remote Control safely and ONLY in compliance with Autec instructions and warnings and with all applicable Laws, Regulations and Standards, even local.
  • Page 6: Table Of Contents

    Maintenance ......................38 Malfunction signalled by the Transmitting Unit ..........39 11.1 Red LED [B] and green LED [A] ..............39 11.2 2.7” display ....................41 11.3 Identifying the activated command .............. 42 Decommissioning and disposal ................. 46 LIUDJR000_eng-00 AUTEC...
  • Page 7: Information On The Use Of Instructions

    (Part A) of the Manual provided with the Radio Remote Control. Structure of the Instruction Manual The Manual for the use and maintenance of Autec Dynamic Plus series Radio Remote Controls consists of different parts, that altogether form the Manual; the Manual must be...
  • Page 8 Receiving Unit. Usage and maintenance instruction as a whole are to be considered as an integral part both of the Autec Radio Remote Control and of the Machine, system, device or Machinery system where the Radio Remote Control is installed.
  • Page 9: Caption And Terminology

    Information on the use of instructions Caption and terminology Contact Autec if any of the instructions, symbols, warnings or images are not clear and understandable, or if you have doubts or questions. In this part of the Manual, the terms listed below have the same meaning explained in the...
  • Page 10: To Whom The Instructions Are Addressed

    Intellectual property Restrictions connected to intellectual property are described in the paragraph with the same title in the general part: please refer to that part. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 11: Brief Product Presentation

    Brief product presentation Series, Radio Remote Control and Unit The object of this part of the Manual is the DJR Transmitting Unit of a Dynamic Plus series' Autec Radio Remote Control. Autec Dynamic Plus series' Radio Remote Controls are designed to be used on Machines and provide a command interface to their command and control system, to be used from an appropriate distance and position.
  • Page 12: Description Of The Transmitting Unit

    Description of the Transmitting Unit Description of the Transmitting Unit LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 13: Technical Data

    - with battery LPM02 and monochromatic display 2.7" ........... 15h - with battery LPM04 ..................... 35h - with battery LPM04 and monochromatic display 2.7" ........... 28h - with battery LPM04 and colour display 4.3" ..............8h AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 14: Technical Data Sheet

    Manufacturing year, bar code and Transmitting Unit Battery housing Transmitting Unit identification number identification plate (TU ID) MODEL, TYPE and main Transmitting Technical data plate Battery housing Unit technical data, marking and possible Radio Remote Control marks LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 15: Light And Acoustic Warning Signals

    Machine Manufacturer depending on the Machine's functions for which he wants to receive information. Signals provided by the red LED [A] indicate a Radio Remote Control malfunction. The meaning of these signals and the possible actions to perform are described in chapter 11. AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 16: Acoustic Signals

    The acoustic signal device activates whenever the red LED [A] illuminates. The meaning of red LED [A] signals and of the acoustic signal device, and the possible actions to adopt are described in chapter 11. The meaning of the acoustic signals cannot be modified. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 17: General Operating Instructions

    2. rotate the power keyswitch clockwise. 8.1.4 power keyswitch removal Perform the following operations to remove the power keyswitch: 3. rotate the power keyswitch anticlockwise, 4. pull the power keyswitch to remove it from the corresponding housing. AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 18: Start Pushbutton

    Machine immediately whenever a dangerous condition occurs. The Machine Manufacturer and/or the Installer must provide the instructions and warnings concerning possible risks that may originate from the Machine stop (by way of example: movement inertia, swinging load…). LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 19: Display

    Machine Manufacturer: the User must be properly trained about them. No Machine operation or movement shall be connected to the use of the DISPLAY pushbutton. Symbol Meaning This symbol identifies the DISPLAY pushbutton. AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 20 Functions carried out by the six pushbuttons are configurable and decided by the Machine Manufacturer: the User must be properly trained about them. No operation or movement of the Machine shall be connected to the use of the buttons described above. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 21: Command Meaning

    (offset) (see "Part D" in the Instruction Manual), - invert the movement direction of the joystick's axis (see Installation Manual). Symbol Meaning This symbol identifies the TEACH+ command. This symbol identifies the TEACH- command. AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 22 This switch is used to switch on and off a Machine's engine. Symbol Meaning This symbol indicates the power on command of a Machine's engine. This symbol indicates the switch off command of a Machine's engine. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 23: Low Power Function

    - extending the battery run-time. This function is established by the Machine Manufacturer (see Technical Data Sheet). Battery The Dynamic Plus series' Transmitting Units can only be powered by Autec rechargeable batteries. For warnings and instructions regarding the battery, see Battery Charger manual.
  • Page 24: Id Internal Tx Memory

    The Radio Remote Control start up is protected by a power keyswitch to prevent unauthorised use of the Machine. Insert the power keyswitch by performing the following procedure, to activate the Radio Remote Control. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 25: Command Activation

    Commands monitored by the Transmitting Unit during start up are chosen by the Machine Manufacturer according to the risk assessment. If this assessment was positive, the Manufacturer can ask Autec to modify the behaviour of commands D2-D20, A1-A8, H1-H8 and L1-L8 during start up.
  • Page 26: Radio Link Interruption

    The Transmitting Unit automatically switches off after 3.5 minutes after the onset of the signal. It is necessary to bring the Machine to a safe state and replace the battery with a charged one (see paragraph 8.7). LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 27: Switching Off The Transmitting Unit

    Technical Data Sheet (Automatic Switch Off). Setting or removal of the automatic switch off time (Automatic Switch Off) is done by Autec and decided by the Machine Manufacturer, according to his risk assessment and to the efficiency and functions he need on the Machine.
  • Page 28: Data Feedback" Function

    If the Transmitting Unit has an LED array for the "Data Feedback" function, specific Machine conditions are signalled if they are illuminated (by way of example: load limits, limit switch). The signalled conditions depend on the settings chosen by the Machine Manufacturer. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 29: Cable Control

    (by way of example: risk of overturning, of cable dragging by other Machinery), do not cause hazards. In such situations, the User must pull out the belt or open it by unfastening its buckle(s). AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 30: Back-Up Unit

    If the Transmitting Unit cannot be used, it can be replaced with a Transmitting Unit called "BACK-UP UNIT"; you need to ask for it from Autec. It is identical to the Unit that cannot be used any more; the only difference is the presence of the plate “BACK-UP UNIT”...
  • Page 31: Instructions For The User

    Autec Radio Remote Controls. However, instructions given in the following paragraphs do not replace nor complete the instructions that must be provided by the Manufacturer of the Machine where an Autec Radio Remote Control (to which the DJR Transmitting Unit belongs) is installed.
  • Page 32 - keep at a safe distance from any risk situations originating from the use of the Machine where the Autec Radio Remote Control is installed; - avoid doing anything else while using the Radio Remote Control, such as, by way of example, operate other Machines and/or other devices, eat and/or drink, use communication devices (phone, radio phone, etc.), keyboards, computers, IT devices or AV equipment,...
  • Page 33: Belt Or Harness

    Transmitting Unit and use it as described in paragraph 9.3.1 or 9.3.2. Replace the belt or harness if it is damaged or worn. 9.3.1 Waist belt Assembly AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 34 If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure, this results in improper use and may lead to damage to the Transmitting Unit, to the User, to people and/or property. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 35 Instructions for the User 9.3.2 Shoulder harness Assembly AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 36 Instructions for the User LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 37 If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure, this results in improper use and may lead to damage to the Transmitting Unit, to the User, to people and/or property. AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 38: Maintenance

    Maintenance Maintenance Instructions for correct Radio Remote Control maintenance are described in the chapter "Maintenance" included in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 39: Malfunction Signalled By The Transmitting Unit

    (see paragraph 8.16.1). the green LED is off The Transmitting Unit does not If this signal persists, contact the work correctly. support service of the Machine the red LED has TWO Manufacturer. long blinks AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 40 11.3. Whenever the red LED illuminates, the acoustic signal device activates. After this signal, the Transmitting Unit switches off. Press START pushbutton and hold it down until the Transmitting Unit automatically switches off. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 41: Display

    D2-D20, A1-A8, H1-H8 and L1- active", "Analog necessary, it is possible to identify L8 is activated. active", "Direct H the activated command looking up active" or "Direct L the table in paragraph 11.3. active". AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 42: Identifying The Activated Command

    11 07 Digital active 11 08 Digital active 11 09 Digital active 11 10 Digital active 11 11 Digital active 11 12 Digital active 11 13 Digital active 11 14 Digital active 11 15 LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 43 Analog active 08 04 Analog active 08 05 Analog active 08 06 Analog active 08 07 Analog active 08 08 Direct H active 09 01 Direct H active 09 02 Direct H active 09 03 AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 44 Direct L active 10 04 Direct L active 10 05 Direct L active 10 06 Direct L active 10 07 Direct L active 10 08 Whenever the red LED illuminates, the acoustic signal device activates. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...
  • Page 45 If the red LED shows THREE long blinks and TWO short blinks, this means that the Transmitting Unit detected that command H2 is activated. If the red LED shows FOUR long blinks and ONE short blink, this means that the Transmitting Unit detected that command L1 is activated. AUTEC - Dynamic Plus series LIUDJR000_eng-00...
  • Page 46: Decommissioning And Disposal

    Decommissioning and disposal Instructions for correct decommissioning and disposal of Radio Remote Controls are described in chapter "Decommissioning and disposal" in "Part A" of the Instruction Manual. Therefore, please refer to that part of the Manual. LIUDJR000_eng-00 AUTEC - Dynamic Plus series...

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