Blue-White industries CHEM-FEED MD1 Series Operating Manual

Blue-White industries CHEM-FEED MD1 Series Operating Manual

Multi-diaphragm metering pump

Advertisement

Quick Links

R
Certified to
NSF/ANSI Standard 61
www.blue-white.com
sales@blue-white.com
customerservice@blue-white.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CHEM-FEED MD1 Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Blue-White industries CHEM-FEED MD1 Series

  • Page 1 Certified to NSF/ANSI Standard 61 www.blue-white.com sales@blue-white.com customerservice@blue-white.com...
  • Page 2: Table Of Contents

    ® Page 2 CHEM-FEED MD1 Introduction 1.1 Available Models Engineering Specifications Construction Materials 3.1 Wetted Components 3.2 Non-Wetted Components Features 4.1 Agency Listings Installation 5.1 Mounting Location 5.2 Wall Mounting Touchpad Layout 6.1 IO Connection Programming 4-20mA Input Programming FVS (Flow Verification Sensor) Power Connections 10.0 Output Adjustment...
  • Page 3 ® CHEM-FEED MD1 Page 3 READ THE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE.
  • Page 4: Introduction

    Congratulations on purchasing the 1 variable speed Multi-Diaphragm Metering Pump. Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. This is part of our stringent quality assurance program at Blue-White Industries. Available Models ®...
  • Page 5: Construction Materials

    ® CHEM-FEED MD1 Page 5 CONSTRUCTION MATERIALS Wetted Components Pump Head Assembly Pump Head PVDF Adapter Connections PVDF Valve Cartridge PVDF Valve Balls Ceramic O-Ring Seals TFE/P (optional EP) ® ® Diaphragm DiaFlex (optional Flex-A-Prene ) Injection / Back-Flow Check Valve Body &...
  • Page 6: Features

    Smooth chemical dosing, no pulsation dampener needed Diaphragm Failure Detection (DFD) system which senses diaphragm failure > > Rated for continuous duty Compatible with Blue-White Industries Flow Verification Sensor (FVS) system > > Remote Start/Stop Relay outputs include a single 250V/3A and a single solid state >...
  • Page 7: Installation

    ® CHEM-FEED MD1 Page 7 INSTALLATION CAUTION The pump should be serviced by qualified persons only. If equipment is used in a manner not specified in this manual, the protection provided by the equipment may be impaired. CAUTION Risk of chemical overdose. Be certain pump does not overdose chemical during backwash and periods of no flow in circulation system.
  • Page 8: Wall Mounting

    ® Page 8 CHEM-FEED MD1 Wall Mounting Using the provided #10 self-tapping screws, mount the bracket to a secure wall that is located where it can be easily serviced. 4.50 in. [11.43 cm] #10 Self-Tap (2 X) Wall Mount Bracket (Side View) Mounted Pump (Front View) Lower the pump so that the tab on the wall mount is inserted into the slot located on the back of the pump.
  • Page 9: Touchpad Layout

    ® CHEM-FEED MD1 Page 9 TOUCHPAD LAYOUT DISPLAY % Speed Signal RUN MODES Manual MIN mA MIN % Speed Local Adjust MAX mA MAX % Speed 4-20mA Remote 1. Press & Hold mA Input to Setup Input 2. Use Arrow Keys to Adjust 3.
  • Page 10: Io Connection

    Risk of electric shock - All wiring must be insulated and rated 60V minimum. Pump (Right Side Panel) Item Number Item USB-C Connector M12 Input Connector 1 M12 Input Connector 2 M12 Output Connector M12 connectors not included with product. Blue-White Industries requires any A-Type M12 connector with 5 position female sockets...
  • Page 11 ® CHEM-FEED MD1 Page 11 M12 Connector M12 Input Connector 1 Function Specifications Reference 120 Ohm Impedance, Non 4-20mA Input (+) (+) Positive powered loop 120 Ohm Impedance, Non 4-20mA Input (-) (-) Negative powered loop Not Used Not Used Not Used M12 Input Connector 2 Function...
  • Page 12 ® Page 12 CHEM-FEED MD1 4-20mA Input CAUTION Proper eye and skin protection must be worn when installing and servicing the pump. 7.1 Selecting 4-20mA input mode Directions Confirm that pump is in the OFF position DISPLAY % Speed Press 4-20mA Input button Signal RUN MODES Manual...
  • Page 13: Programming 4-20Ma Input

    ® CHEM-FEED MD1 Page 13 Programming FVS (Flow Verification Sensor) CAUTION Proper eye and skin protection must be worn when installing and servicing the pump. Directions DISPLAY % Speed Confirm that pump is in the OFF position Signal Press and hold FVS button RUN MODES Toggle up/down arrow until desired Manual...
  • Page 14: Output Adjustment

    ® Page 14 CHEM-FEED MD1 10.0 OUTPUT ADJUSTMENT The speed of the pumping mechanism is adjustable from 0.01 to 100 % motor speed (0.01 RPM to 100 RPM). 11.0 DFD (Diaphragm Failure Detection) The MD1 is equipped with a Diaphragm Failure Detection System which is designed to stop pump and provide an output alarm in event diaphragm should rupture and chemical enters pump head.
  • Page 15: Pump Maintenance

    ® CHEM-FEED MD1 Page 15 12.0 Pump Maintenance CAUTION Prior to service, pump clean water through pump and suction / discharge line to remove chemical. Always wear protective clothing, face shield, safety glasses and gloves when working on or CAUTION near your metering pump.
  • Page 16: Accessories

    ® Page 16 CHEM-FEED MD1 13.0 ACCESSORIES The following accessories are available for the MD1 Multi-Diaphragm Metering Pump. Please visit Blue-white.com for more information. All accessories are sold separately. KIT-M12 KIT-M12 WIRING INSTRUCTIONS DIAGRAM PIN # WIRE COLOR Kit contains: Two M12 PIN 1 WHITE cables.
  • Page 17 ® CHEM-FEED MD1 Page 17 KIT-C5B Kit contains: Two union nuts, Two 1/2” hose barb adapters, Two #5 hose clamps, One 2 1/2’ clear reinforced PVC tube and One 5’ 5/8” suction tube KIT-C5B 1/2” HOSE BARB KIT-S7 Kit contains: One 7 gallon tank, One 3/8” suction tube, One 3/8” discharge tube, One foot valve and strainer and One mounting bracket with screws KIT-S07 STAR III 7 GALLON TANK...
  • Page 18: Replacement Parts List

    ® Page 18 CHEM-FEED MD1 14.0 REPLACEMENT PARTS LIST ITEM DESCRIPTION QTY. PART NUMBER SCREW 10-32 X .375 SOC CAP SS 90011-264 76001-945 HYPER-DRIVE MD1 MACHINED BACK-UP WASHER HD .100" THICK 90006-600 MANIFOLD NUT UNION AND FLANGE 71010-730 SPIN WELD MD1 ADAPTER CART MD1 90002-707 70004-539...
  • Page 19: Exploded View

    ® CHEM-FEED MD1 Page 19 14.1 EXPLODED VIEW...
  • Page 20: 15.0 Troubleshooting

    Check power supply output voltage Under Voltage Check power supply output voltage Check ambient conditions, restart pump once cooled Temperature exceeds 75°C at control to ambient temperature Contact Blue-White Industries (714) 893-8529 Inverter Error techsupport@blue-white.com Contact Blue-White Industries (714) 893-8529 No Motor Connection techsupport@blue-white.com...
  • Page 21: Warranty

    The warranty status is determined by the pump's serial label and the sales invoice or receipt. The serial label must be on the pump and be legible. The warranty status of the pump will be verified by Blue-White Industries, Ltd. or a factory authorized service center.
  • Page 22: Appendix A Acronyms

    ® Page 22 CHEM-FEED MD1 ACRONYMS Minute °C Celsius Milliliters °F Fahrenheit MSDS Material Safety Data Sheet Alternating current N.C. Normally Close Unit of pressure N.O. Normally Open Clean-in-place National Pipe Thread Centimeters National Sanitation Foundation Cash on Delivery Outside diameter Depth P.N.
  • Page 23: Appendix B Model Number Matrix

    ® CHEM-FEED MD1 Page 23 Model Number Matrix ® CHEM-FEED Model Number ® CHEM-FEED Multi-Diaphragm Metering Pump Diaphragm and O-Rings Material DiaFlex ® Diaphragms and TFE/P O-Rings (For all chemicals excluding caustic soda and aqueous ammonia) Flex-A-Prene ® Diaphragms and EP O-Rings (For caustic soda and aqueous ammonia) Power Cord (Operating voltage requirement 96VAC to 264VAC) 115V 50/60Hz, power cord NEMA 5/15 plug (US) 230V 50/60Hz, power cord NEMA 6/15 plug (US)
  • Page 24 Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return, recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances.

This manual is also suitable for:

Chem-feed md1

Table of Contents