Blue-White industries flexflo A-100NV Operating Manual

External signal input variable speed peristaltic injector pump

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®
INJECTOR
MODEL A-100NV (external signal input)
Variable Speed Peristaltic Injector Pump
Operating Manual
Blue-White
R
Industries, Ltd.
5300 Business Drive
Huntington Beach, CA 92649
USA
Phone: 714-893-8529
FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com
Website: www.blue-white.com

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Summary of Contents for Blue-White industries flexflo A-100NV

  • Page 1 ® INJECTOR MODEL A-100NV (external signal input) Variable Speed Peristaltic Injector Pump Operating Manual Blue-White Industries, Ltd. 5300 Business Drive Huntington Beach, CA 92649 Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or techsupport@blue-white.com Website: www.blue-white.com...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS A-100N Page 2 SECTION HEADING PAGE Introduction Specifications A-100NV Features How to install the A-100N Mounting location Electrical connections How to install the tubing and fittings How to operate the A-100N Description of Pump Output Adjustment Controls Mode 1 - Manually Adjusting the output Mode 2 - 4-20 mA input Mode 3 - 0-10 VDC input...
  • Page 3: Specifications

    A-100N Page 3 Specifications Maximum Working Pressure 100 psig / 6.9 bar* Maximum Fluid Temperature 130 F / 54 C Ambient Temperature Range 14 to 110 F / -10 to 43 C Duty Cycle Continuous Maximum Solids 50% by volume Maximum Viscosity 5,000 Centipoise Maximum Suction Lift...
  • Page 4: How To Install The A-100N

    A-100N Page 4 How To Install the A-100NV Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the A-100NV into specialized systems. The A-100NV should be serviced by qualified persons only. Mounting Location Choose an area located near the chemical supply tank, chemical injection point and electrical supply. Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is recommended.
  • Page 5 A-100N Page 5 VARIABLE SPEED PUMP MODE 1000 PROGRAM % SPEED STAND-BY PRIME MINIMUM ALARM SERVICE MAXIMUM FIELD DIGIT MODE STANDBY PRIME RESET SERVICE DISPLAY PROGRAM INPUT MODES 1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz) 10 10 1.
  • Page 6: Electrical Connections

    A-100N Page 6 Electrical Connections 4.2.1 Input Power Connections - Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage the pump and may result in injury. The voltage requirement is printed on the pump serial label. Jumper pins on the circuit board are factory preset for the correct voltage.
  • Page 7 A-100N Page 7 SIGNAL INPUT MODES / FUNCTIONS & WIRING COLOR CODES WIRES REQUIRED INPUT MODE / FUNCTION MANUAL NO CONNECTIONS BLUE (+) & BLACK (-) 4-20 mA ORANGE (+) & BLACK (-) 0-10 VDC FREQUENCY WHITE (+) & BLACK (-) ALARM RELAY PURPLE &...
  • Page 8: How To Install The Tubing And Fittings

    A-100N Page 8 How To Install the Tubing and Fittings 4.3.1 Inlet Tubing - Locate the inlet fitting of the Pump Tube, see fig 4.6. Remove the tube nut. Push the clear PVC suction tubing onto the compression barb of the fitting. Use the tube nut to secure the tube. Hand tighten only.
  • Page 9 A-100N Page 9 4.3.4 Injection/Check Valve Fitting Installation - The Injection/Check valve fitting is designed to install directly into either 1/4” or 1/2” female pipe threads. This fitting will require periodic cleaning, espe- cially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting increasing the back pressure and interfering with the check valve operation.
  • Page 10: How To Operate The A-100N

    A-100N Page 10 How To Operate The A-100NV Description of Pump Output Adjustment Controls - Open the control panel door by sliding the upper and lower slide clamps to the left. FIG. 5.2 RUN/STANDBY Button - 4 Press to start and stop the pump. The ARROW next to the word VARIABLE SPEED PUMP will light when in the run mode.
  • Page 11: Mode 1 - Manually Adjusting The Output

    A-100N Page 11 OPERATING MODE 1 - Output adjusted manually - RUN MODE 1 In this mode, the pump’s motor speed is adjusted manually using the front panel touch pad. The motor speed can be adjusted from 0-100%. To adjust the speed: MODE 4 Set the pump for mode 1.
  • Page 12 A-100N Page 12 4 Press the mode button. The Ma icon will stop blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The currently programmed maximum motor speed value is shown on the 3-DIGIT LCD.
  • Page 13: Mode 3 - 0-10 Vdc Input

    A-100N Page 13 OPERATING MODE 3 - Output adjusted by 0-10VDC input signal In this mode, the pump’s motor speed is adjusted automatically based on the value of the 0-10VDC input signal. Any motor speed can be assigned to either the minimum or maximum DC input signal values.
  • Page 14: Mode 4 - Frequency/Pulse (Hz) Input

    A-100N Page 14 OPERATING MODE 4 - Output adjusted by frequency (Hz) input signal In this mode, the pump’s motor speed is adjusted automatically based on the frequency (Hz) of the input signal. Any motor speed can be assigned to either the minimum or maximum Hz input signals.
  • Page 15: Alarms

    A-100N A-100N Page 15 MODE 4 PROGRAMMING EXAMPLES Example 2 Example 1 Example 3 0 Hz = 100% OUTPUT 0 Hz = 0% OUTPUT 0 Hz = 10% OUTPUT 1000 Hz = 0% OUTPUT 1000 Hz = 100% OUTPUT 275 Hz = 75% OUTPUT 200 400 600 800 1000 200 400 600 800 1000 200 400 600 800 1000...
  • Page 16: How To Maintain The A-100N

    A-100N Page 16 How to Maintain the A-100NV Routine Inspection and Maintenance The A-100NV requires very little maintenance. However, the pump and all accessories should be checked weekly. This is especially important when pumping chemicals. Inspect all components for signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components immediately.
  • Page 17: How To Replace The Pump Tube

    A-100N Page 17 How to Replace the Pump Tube The pump tube assembly will eventually break if not replaced. The tube has been designed for a minimum service life of 500 hours. However, the life of the tube is affected by many factors such as the type of chemical being pumped, the amount of back pressure, the motor RPM, temperature and others.
  • Page 18: Replacement Parts Drawing

    A-100N Page 18 Replacement Parts Drawing...
  • Page 19: Replacement Parts List

    A-100N Page 19...
  • Page 20 Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and it’s components. Thank you. PROCEDURE FOR IN WARRANTY REPAIR Carefully pack the pump to be repaired, include the foot strainer and injection/check valve fitting.

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