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CERTIFIED FINAL DOCUMENT
®
CHEM-PRO
SERIES C2F / C3F
Operating Manual
ProSeries
ProSeries
R
TM
2
T WO-YEAR
WARRANTY
by Blue-White Ind.
5300 Business Drive, Huntington Beach, CA 92649
USA
Phone: 714-893-8529
FAX: 714-894-9492
E mail: sales@blue-white.com | techsupport@blue-white.com
URL: www.Blue-White.com
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Table of Contents
Related Manuals for Blue-White industries ProSeries Chem-Pro C2F Series
Summary of Contents for Blue-White industries ProSeries Chem-Pro C2F Series
- Page 1 CERTIFIED FINAL DOCUMENT ® CHEM-PRO SERIES C2F / C3F Operating Manual ProSeries ProSeries T WO-YEAR WARRANTY by Blue-White Ind. 5300 Business Drive, Huntington Beach, CA 92649 Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com | techsupport@blue-white.com URL: www.Blue-White.com...
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Page 2: Table Of Contents
Page 2 Chem-Pro ® TABLE OF CONTENTS Section Heading Page Introduction ........3 Available Models . -
Page 3: Introduction
Page 3 Chem-Pro ® Introduction Congratulations on purchasing Chem-Pro® variable speed Diaphragm Metering Pump. A diaphragm pump is a type of positive displacement pump used for pumping a variety of fluids. Your Chem-Pro® pump is pre-configured for diaphragm, pump head and fittings that shipped with your metering pump. -
Page 4: Specifications
Page 4 Chem-Pro ® Specifications Maximum working pressure*: Motor: 175 psig (12 bar), *model specific Brushed DC, 1/8 H.P. Note: see individual pump model maximum pressure ratings. Duty cycle: Maximum Fluid temperature (excluding pump tubes) Continuous 130 F (54 C) Motor speed adjustment range 100:1: Note: see individual pump tube assembly maximum temperature ratings. -
Page 5: Features
Page 5 Chem-Pro ® Features Motor driven diaphragm pump offers smooth and quiet chemical dosing. No hard pulses as seen with solenoid driven pumps. Full stroke every time avoids vapor lock. Variable speed DC motor. Rated for continuous duty (24X7). PVDF / PTFE / Ceramic pump head components. -
Page 6: Installation
Page 6 Chem-Pro ® Installation CAUTION Risk of chemical overdose. Be certain pump does not overdose chemical during backwash and periods of no flow in circulation system. CAUTION Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. -
Page 7: Installing Injection Fitting And Strainer
Page 7 Chem-Pro ® Installing Injection Fitting and Strainer CAUTION Proper eye and skin protection must be worn when installing and servicing pump. CAUTION This Pump Has Been Evaluated for Use with Water Only. ½” (1.3cm) I.D. Wetted Connection Models; Injection Fitting and Strainer Discharge Injection Fitting / Check Valve) Suction Strainer Pipe... -
Page 8: Power Connections
Page 8 Chem-Pro ® Power Connections WARNING Risk of electric shock – cord connected models are supplied with a grounding conductor and grounding-type attachment plug. To reduce risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. WARNING Electrical connections and grounding (earthing) must conform to local wiring codes. -
Page 9: Wiring Terminal And I/O Schematics
Page 9 Chem-Pro ® Wiring Terminals and I/O Schematics LINE N EUTRAL N.C. COM N.O. 4-20mA REMOTE WARNING Risk of electric shock - All (HOT) (COMMON) GROUND 1 2 3 wiring must be insulated RELAY and rated 300V minimum. FUSE 5A SLOW BLOW (20 X 5MM) TO COM BOARD... -
Page 10: How To Operate Chem-Pro - Control Pad
Page 10 Chem-Pro ® How to Operate Chem-Pro® - Control Pad Press and release Press UP arrow to increase pump speed (output) in Manual Operation. To increase value while in programming mode. Press and release Press DOWN arrow to decrease pump speed (output) in Manual Operation. -
Page 11: Set Remote Start / Stop
Page 11 Chem-Pro ® Set Remote Start / Stop Used to remotely start and stop pump using a dry contact closure signal. When activated; CLOSE = START and OPEN = STOP. Set to NO = Remote Start / Stop is disabled Set to Yes = Remote Start / Stop is enabled Can be used with external foot pedal, PLC, contact closure or other similar external devices. -
Page 12: Set Fvs (Flow Verification System)
Page 12 Chem-Pro ® Set FVS (flow verification system) Flow verification sensor sold separately. Flow verification system is designed to stop pump in an event sensor does not detect flow during pump operation. Indicating an empty chemical tank, clogged injection fitting, loose tubing connection, etc. To allow pump to clear any gasses that may have accumulated over time, an alarm delay time value from 1 to 255 seconds must be programmed. - Page 13 Page 13 Chem-Pro ® Set FVS (flow verification system) - Continued Flow Verification Sensor is designed to give you two installation options. Sensor can be installed: Directly onto pumphead of Chem-Pro® pump, discharge side. Anywhere on discharge side of Chem-Pro® pump. Wiring for sensor can be connected directly to a Chem-Pro®...
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Page 14: Manual Operation
Page 14 Chem-Pro ® Manual Operation Used to manually control speed of pump. Use UP and DOWN arrows to adjust speed while pump is running. To select exact run speed, follow steps below. Runtime Screen Shot 1 Displays motor speed percentage. 35.0 SPEED Pump Running in Manual Operation... -
Page 15: Dfd (Diaphragm Failure Detection)
Page 15 Chem-Pro ® DFD (Diaphragm Failure Detection) Chem-Pro® is equipped with a Diaphragm Failure Detection System which is designed to stop pump and provide an output alarm in event diaphragm should rupture and chemical enters pump head. Pump will detect a chemical with a conductivity reading greater than 500 microsiemens. -
Page 16: Alarm Relay
Page 16 Chem-Pro ® 10.0 Alarm Relay Pump has a built in 3 amp alarm output relay. Relay is pre-configured to energize on diaphragm failure detection (DFD) and on Flow Verification Sensor (FVS). A Flow Verification Sensor must be installed and configured for relay to trigger on no-flow conditions. See page 9 for wiring details. -
Page 17: Pump Maintenance
Page 17 Chem-Pro ® 12.0 Pump Maintenance CAUTION Prior to service, pump clean water through pump and suction / discharge line to remove chemical. Always wear protective clothing, face shield, safety glasses and gloves when working on or CAUTION near your metering pump. Additional precautions should be taken depending on solution being pumped. -
Page 18: Motor Brush Replacement
Page 18 Chem-Pro ® 12.3 Motor Brush Replacement Brushes wear differently on each side of motor. It is recommended to replace both brushes at the same time. Top Cover Brush Brush Cap (2) Replacement Brush Kit P/N: C2/C3 72000-378 Extra set of brushes Bottom Curvature of... - Page 19 Page 19 Chem-Pro ® Intentionally left blank...
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Page 20: Replacement Parts List
Page 20 Chem-Pro ® 13.0 Replacement Parts List 13.1 C2 Parts List ITEM PART NO. DESCRIPTION QTY REQ. 90011-081 SCREW 6-32 X .5 90001-170 COVER P/H C2 90001-171 COVER P/H NO LOGO 90011-181 SCREW 10X32 X 1.25 71010-446 P/HEAD MICRO C2 PVDF 90002-273 P/HEAD SM C2 PVDF 90002-272... -
Page 21: C3 Parts List
Page 21 Chem-Pro ® 13.2 C3 Parts List ITEM PART NO. DESCRIPTION QTY REQ. 90011-081 SCREW 6-32 X .5 90001-157 COVER P/H C3 90001-158 COVER P/H C3 NO LOGO 90011-181 SCREW 10X32 X 1.25 90011-094 WASHER #10 P/H SS 90002-258 P/HEAD LG C3 PVDF 70001-349 VALVE .5 M/NPT VIT... -
Page 22: Output Versus Pressure
Page 22 Chem-Pro ® 14.0 Output Versus Pressure Micro Diaphragm, Max 150 PSIg / 10.3 bar 14.1 C2 Output V. Pressure Feed Rate LPH PSIg (Bar) Model: C2x2x5 11.4 15.1 18.9 175 (12.0) 166 RPM 150 (10.3) Small Diaphragm .040” Offset 125 (8.6) 100 (6.8) 75 (5.2) - Page 23 Page 23 Chem-Pro ® Typical Installation Discharge Tubing Injection / Check Valve CHEM-PRO C3V | Diaphragm Metering Pump Program MODE Minimum CHEM-PRO Maximum PRIME Blue-White Ind. IP66 Made in the USA NEMA 4X Suction Tubing Chemical Tank Foot Valve...
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Page 24: Warranty
Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and its components. Thank you.
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