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ProtEX-MAX PD8-6310-WM Explosion-Proof
NTEP Certified Batch Controller Instruction Manual
• NTEP Certified Weighing and Measuring Device
• Mechanically Secured Programming Lockout
• Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,
Sine Wave (Coil), Square Wave Inputs
• 5, 10, or 24 V Flowmeter Power Supply
• K-Factor, Internal Scaling, or External Calibration
• Start, Batch, Pause, & Stop with Front Panel Buttons
• Display Batch Total + Rate, Grand Total, Batch Count or Preset
• Single or Multi-Stage Batching with up to 4 Relays
• Automatic Overflow Protection
• Manual Control or Automatic Batching
• Modern, Sleek and Practical Enclosure
• Display Mountable at 0°, 90°, 180°, & 270° Degrees
• Explosion-Proof, IP68, NEMA 4X Enclosure
• SafeTouch
®
Through-Glass Button Programming
• Flanges for Wall or Pipe Mounting
• Superluminous Sunlight Readable Display
• Free USB Programming Software & Cable
• 4 Relays + Isolated 4-20 mA Output
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
USB Install
Weights & Measures
www.predig.com
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Related Manuals for Precision Digital Corporation ProtEX-MAX PD8-6310-WM
Summary of Contents for Precision Digital Corporation ProtEX-MAX PD8-6310-WM
- Page 1 ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual USB Install Weights & Measures • NTEP Certified Weighing and Measuring Device • Mechanically Secured Programming Lockout • Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs •...
- Page 2 Anyone using this product for such applications does so at his/her own risk. Precision Digital Corporation shall not be held liable for dam- ages resulting from such improper use.
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Page 3: Table Of Contents
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Table of Contents Setting the Decimal Point (dEc pt) ------------------- 35 Table of Contents ----------------------------------------- 3 Programming the Batch Controller (prog) ---------- 35 Table of Figures ------------------------------------------- 4 Input Calibration Method (InCAL) ------------------ 36... -
Page 4: Table Of Figures
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Low-Flow Cutoff (CutofF) --------------------------- 55 Reset Controller to Factory Defaults ----------------- 58 Total and Grand Total Count Direction (Count) 55 Factory Defaults & User Settings ---------------------- 59 Analog Output Programming (AoutPr) ----------- 56... -
Page 5: Introduction
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Introduction The ProtEX-MAX PD8-6310-WM offers all the functionality of the ProVu PD6310-WM as a fully FM, CSA, ATEX, and IECEx approved explosion-proof product. It is an NTEP certified, pulse input (NPN, PNP, TTL, switch contact, sine wave, etc.) digital batch controller specifically designed for single and multi-stage batching applications which has been certified as a Weighing and Measuring device. -
Page 6: Ordering Information
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Ordering Information 85-265 VAC Model 12-24 VDC Model Options Installed PD8-6310-6H7-WM PD8-6310-7H7-WM 4 relays & 4-20 mA output Accessories Model Description PDA1232 RS-232 P serial adapter PDA1485 RS-485 P serial adapter serial adapter... -
Page 7: Pulse Input
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Point d. d dddd, d. d ddd, d. d dd, d. d d, d. d , Overvoltage Installation Overvoltage Category II: dddddd Category Local level with smaller transient overvoltages than Installation Overvoltage... -
Page 8: Relays
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual 1. Automatic reset only (non-latching), Programmable 0.1 and 999.9 seconds; applied to the first when the input passes the reset point Delay relay assigned or total is reset to zero. On Release to total or grand total. -
Page 9: Serial Communications
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Serial Communications Digital Output 3.1 to 3.3 VDC Logic High Compatibility EIA-485 Digital Output 0 to 0.4 VDC Logic Low Connectors Removable screw terminal connector Source Max Distance 3,937' (1,200 m) max... -
Page 10: Product Ratings And Approvals
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Product Ratings and Approvals; Enclosure: Type 4X; IP66 Class I, Division 1, Groups B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1, T5/T6 Class I, Zone 1, AEx d, IIC Gb T5/T6 Zone 21, AEx tb IIIC T90°C;... -
Page 11: Compliance Information
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Compliance Information Safety UL & c-UL Listed USA & Canada UL 508 Industrial Control Equipment UL File Number E160849 Front Panel UL Type 4X, NEMA 4X, IP65; panel gasket provided Low Voltage... -
Page 12: Safety Information
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Note: Testing was conducted on PD8-6300 series meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance. All hardware is identical to the PD6310 controllers. -
Page 13: Unpacking
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Unpacking Remove the instrument from packing box. Inspect the packaging and contents for damage. Report dam- ages, if any, to the carrier. If any part is missing or the instrument malfunctions, please contact your supplier or the factory for assis- tance. -
Page 14: Transmitter Supply Voltage Selection (P+, P-)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Transmitter Supply Voltage Selection (P+, P-) All controllers, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor. -
Page 15: Programming Lockout Jumper (Ntep Lockout)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Programming Lockout Jumper (NTEP Lockout) All controllers include a programming lockout jumper. With this jumper installed, the controller will not allow access to the programming menus. If the Menu button is pressed, the controller will display Locked Seal (LoCd SEAL). -
Page 16: Wire Security Seal Installation (Ntep Seal)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Wire Security Seal Installation (NTEP Seal) All controllers include mechanical features to install a wire security seal. This seal secures the rear case portion of the controller, preventing unauthorized access to the programming lockout jumper. -
Page 17: Connections
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Connections • Static electricity can damage sensitive components. • Observe safe handling precautions for static-sensitive components. • Use proper grounding procedures/codes. • If the instrument is installed in a high voltage environment and a... -
Page 18: Connectors Labeling
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Connectors Labeling The connectors’ label, affixed to the controller, shows the location of all connectors available with requested configuration. Do not connect any equipment other than Precision Digital’s expansion modules, cables, or controllers to the RJ45 M-LINK connector. -
Page 19: Pulse Input Signal Connections
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Pulse Input Signal Connections Signal connections are made to a six-terminal connector labeled SIGNAL on Figure 8. The COM (common) terminal is the return for the input signals. The following figures show examples of signal connections. -
Page 20: Three Wire Connections
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Three Wire Connections In order to wire the 5 pins for use as a 3-wire half-duplex RS-485 connection, it is necessary to create a jumper connection between DI – DO and DI- – DO- as shown below. -
Page 21: Using Pro V U Serial Adapters
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Figure 19: RS-485 Two-Wire Multi-Drop Wiring Notes: 1. Termination resistors are optional and values depend on the cable length and characteristic im- pedance. Consult the cable manufacturer for recommendations. 2. Refer to RS-232 to RS-485 Converter documentation for further details. -
Page 22: Relay Connections
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Relay Connections Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4 on Figure 7. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. -
Page 23: F4 Digital Input Connections
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual F4 Digital Input Connections A digital input, F4, is standard on the meter. This digital input connected with a normally open closure across F4 and COM, or with an active low signal applied to F4. -
Page 24: Basic Operation And Programming
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Basic Operation and Programming The controller has been factory calibrated to read input frequency in Hz (pulses/sec). The calibration equipment is traceable to NIST standards. Overview Setup and programming may be done through the infrared through-glass SafeTouch buttons, or using the mechanical buttons when uncovered. -
Page 25: Front Panel Buttons And Status Led Indicators
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Front Panel Buttons and Status LED Indicators Button Symbol Description Status Relay 1 – 8 indicator Menu START Rate indicator (Right arrow/F1) BATCH Batch Total indicator (Up arrow/F2) STOP Grand Total indicator... -
Page 26: Controller Operation
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Controller Operation The controller accepts pulses (e.g. ±40mV to ± 8V), square wave (0-5, 0-12V, or 0-24V), open collector NPN, PNP, TTL, or switch contact signals. These signals are scaled to represent rate in engineering units from -99999 to 999999. -
Page 27: Batch Control Operation Example
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Batch Control Operation Example The following example shows how two stage batch control functions. This setup will establish a 55 gallon preset for the batch, with a main valve (high flow) that will close at 50 gallons, and a trickle valve (low or restricted flow) that will close at 55 gallons. - Page 28 ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual...
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Page 29: Meterview Pro Software
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual ® MeterView Pro Software The meter can also be programmed using the PC-based MeterView Pro software included with the meter. This software can be installed on any Microsoft® Windows® (XP/Vista/7/8/10) computer by connecting the meter’s onboard USB. -
Page 30: Display Functions And Messages
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Display Functions and Messages The controller displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu. - Page 31 ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Display Parameter Action/Setting Display Parameter Action/Setting Description Description Altern Rst Lo Alternate Set relay for pump Reset low Press Enter to reset min alternation control display (relays assigned to Rst HL...
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Page 32: Setting Numeric Values
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Main Menu Map The main menu consists of the most commonly used functions: Setup, Reset, Control, and Password. • Press Menu button when a batch is not running to enter Programming Mode then press the Up arrow button to scroll main menu. -
Page 33: Setting Up The Batch Controller (Setup)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Setting Up the Batch Controller (setup) The Setup menu is used to select: 1. Input signal the controller will accept 2. Enable or disable totalizer and batching features 3. Select the display units/tags 4. -
Page 34: Scaling And Calibration
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Scaling and Calibration It is very important to read the following information, before proceeding to program the controller: • There is no need to recalibrate the controller when first received from the factory. -
Page 35: Setting The Decimal Point (Dec Pt)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Setting the Decimal Point (dEc pt) The decimal point may be set with up to five decimal places or with no decimal point at all. The rate, total, and grand total decimal points are independent. -
Page 36: Input Calibration Method (Incal)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Input Calibration Method (InCAL) There are three methods of calibrating (or scaling) the display to show the correct engineering units. • Use the Factor menu to enter a K-Factor. • Use the Scale menu to enter the scaling without a signal source. -
Page 37: Scaling The Controller (Scale)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Scaling the Controller (SCALE) The pulse inputs can be scaled to display the input frequency process variable as engineering units. A signal source is not needed to scale the controller; simply program the inputs and corresponding display values. -
Page 38: Batch Start Mode (Mode)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Batch Start Mode (mode) The batch controller may operate in manual or automatic mode. In manual mode, the controller operates as defined in Controller Operation as described on page 26. In automatic mode, the batch process will automatically begin after a completed batch. -
Page 39: Setting The Display Parameter & Intensity (Dsplay)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Setting the Display Parameter & Intensity (dsplay) Display line 1 (line 1) can be programmed to display: 1. Display total 2. Display grand total 3. Toggle rate and total 4. Toggle rate and grand total 5. -
Page 40: Setting The Relay Operation (Relay)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Setting the Relay Operation (relay) This menu is used to set up the operation of the relays. During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu. -
Page 41: Relay Assignment (Assign)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Relay Assignment (Assign) The relays can be assigned to any of the following parameters: 1. Rate for low or high alarm indication 2. Total for batch control relays 3. Grand total for alarm indication... -
Page 42: Programming Alarm Set And Reset Points
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Programming Alarm Set and Reset Points High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. The deadband is determined by the difference between set and reset points. Minimum deadband is one display count. -
Page 43: Relay Operation Details
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Relay Operation Details Overview The relays of the controller can serve three roles, as batch control relays for single or multi-stage batching, as rate, or grand total alarm, or as a sampling relay based on grand total or rate alarm. -
Page 44: Automatic Reset (Auto)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Automatic Reset (Auto) Automatic reset only In this application, the controller is set up for automatic Condition Relay reset (non-latching relay). Acknowledging the alarm while it Normal is still present has no effect on either the LED or the relay. -
Page 45: Sample Relay Operation
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Sample Relay Operation The sampling function allows the operator to set a set point for a “sampling” relay. This can be done for the rate, total, or grand total. Each time the relay reaches the set point, it will close that relay’s contacts for a programmed period of time A rate sampling relay will activate for the sample time (sam t), up to 600.0 seconds, every time the set... -
Page 46: Rate Relay Sampling Operation
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Rate Relay Sampling Operation When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms. -
Page 47: Time Delay Operation
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Time Delay Operation The following graphs show the operation of the time delay function. When the signal crosses the set point, the On time delay timer starts and the relay trips when the time delay has elapsed. -
Page 48: Reset Menu (Reset)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Reset Menu (reset) The Reset menu is used to reset the total, grand totals, batch count, maximum, or minimum reading (peak or valley) reached by the process; both maximum and minimum may be reset at the same time by selecting “reset high &... -
Page 49: Grand Total Reset Password & Non-Resettable Total
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Grand Total Reset Password & Non-Resettable Total The grand total can be password-protected to prevent unauthorized total resets. The grand total can be programmed as a non-resettable total by entering the password “050873”. -
Page 50: Advanced Operation And Programming
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Advanced Operation and Programming In addition to the functions described in Controller Operation on page 26, the following advanced operation and display features may be programmed. Configuring these features may disable some default batch controller features, or make running a batch operation impossible. - Page 51 ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Display Parameter Action/Setting Display Parameter Action/Setting 4 mA Set the total to count up 4 mA output Enter mA output value read by milliamp meter Douwn Down Set the total to count with at least 0.001 mA...
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Page 52: Function Keys Operation
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Function Keys Operation During operation, the programmable function keys operate according to the way they have been programmed in the Advanced Features – User menu. The following table shows the default setting for each of the function keys. -
Page 53: Noise Filter (Filter)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Noise Filter (filter) The noise filter is available for unusually noisy signals that cause an unstable process variable display. The noise filter averages the input signal over a certain period. The filter level determines the length of time over which the signal is averaged. -
Page 54: Serial Communications Overview
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Serial Communications Overview RS-232 and RS-485 are standard interfaces approved by the Electronic Industries Alliance (EIA) for con- necting serial devices. In EIA terms, the device (e.g. meter) that connects to the interface is called a Data Communications Equipment (DCE) and the device to which it connects (e.g. -
Page 55: Select Menu (Select)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Select Menu (SElEct) The Select menu is used to select the signal input conditioning applied to the input (linear, square root, or programmable exponent, low-flow cutoff, and analog output programming. The multi-point linearization is part of the linear function selection. -
Page 56: Analog Output Programming (Aoutpr)
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Analog Output Programming (AoutPr) The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The following parameters and functions are programmed in this menu: 1. Source: Source for generating the 4-20 mA output (e.g. PV) 2. - Page 57 ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Function Keys & Digital I/O Available Settings Refer to the following table for descriptions of each available function key or digital I/O setting. Display Description Display Description disabl Start Disable the selected function key or...
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Page 58: Troubleshooting
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Troubleshooting The rugged design and the user-friendly interface of the controller should make it unusual for the installer or operator to refer to this section of the manual. However, due to the many features and functions of the controller, it’s possible that the setup of the controller does not agree with what an operator expects to... -
Page 59: Factory Defaults & User Settings
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Factory Defaults & User Settings The following table shows the factory setting for the major programmable parameters on the controller. Parameter Display Default Setting Parameter Display Default Setting Relay 2 Total... -
Page 60: Troubleshooting Tips
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Parameter Display Default Setting Parameter Display Default Setting Overrange F1 function O-rang 21.000 mA Start output Underrange F2 function u-rang 3.000 mA Preset output Loop break F3 function break 1.000 mA... - Page 61 ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Symptom Check/Action Controller is password-protected, enter correct six-digit Not able to change setup or password to unlock programming, Locd is displayed Check: Controller displays error message 1. Signal connections during calibration (Error) 2.
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Page 62: Service
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Service WARNINGS • Installation and service should be performed only by trained service personnel. Service requiring replacement of internal sub-components must be performed at the factory. • Disconnect from supply before opening enclosure. Keep cover tight while circuits are alive. -
Page 63: Mounting Dimensions
ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual Mounting Dimensions All units: inches (mm) Figure 28: Enclosure Dimensions – Front View Figure 29: Enclosure Dimensions – Side Cross Section View... - Page 64 ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual This Page Intentionally Left Blank...
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Page 65: Eu Declaration Of Conformity
SIRA 10 ATEX M462 ATEX Notified Body for Quality Assurance: Sira Certification Service, NB 0518 Unit 6, Hawarden Industrial Park Hawarden, Deeside, CH5 3US, UK Signed for and on behalf of Precision Digital Corporation: Name: Jeffrey Peters Company: Precision Digital Corporation... - Page 66 ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual How to Contact Precision Digital • For Technical Support, please Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: support@predig.com • For Sales Support or to place an order, please...
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