Champion Power Equipment C50079 Owner's Manual
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Champion Power Equipment C50079 Owner's Manual

Champion Power Equipment C50079 Owner's Manual

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Congratulations on your purchase of a Champion Power Equipment winch. CPE
designs and builds winches to strict specifications and with proper use and
maintenance should bring you years of satisfying service.
WARNING
Your winch can develop tremendous pulling forces and if used unsafely or
improperly could result in property damage, serious injury, or death. Throughout
this manual you will find the following symbols for caution, warning, and danger.
Pay particular attention to the notes preceded by these symbols as they are written
for your safety.
operator.
CAUTION
WARNING
C50079 5,000lb Winch
Owners Manual
INTRODUCTION
READ, STUDY, AND FOLLOW ALL INSTRUCTIONS BEFORE
OPERATING THIS DEVICE.
Ultimately, safe operation of this device rests with you, the
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. This notation is also used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
1

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Summary of Contents for Champion Power Equipment C50079

  • Page 1 C50079 5,000lb Winch Owners Manual INTRODUCTION Congratulations on your purchase of a Champion Power Equipment winch. CPE designs and builds winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING READ, STUDY, AND FOLLOW ALL INSTRUCTIONS BEFORE OPERATING THIS DEVICE.
  • Page 2 CONTENTS This carton contains the following items, please unpack carefully. Read Instructions before beginning. DESCRIPTION QUANTITY Winch assembly with wire cable Power Cord/Switch Assembly Cap Bolt M10 x 35 Lock Washers Flat Washers M10 Nuts Clevis Hook w/Pin Hand Strap...

  • Page 3: Getting To Know Your Winch

    GETTING TO KNOW YOUR WINCH Your 5,000lb Champion Power Equipment winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their uses.
  • Page 4 9. Clevis Hook: This hook allows you to connect the winch to the object you are pulling. FIG B...
  • Page 5 MOUNTING YOUR WINCH (Mounting Channel and Roller Fairlead not included) 1. Your CPE 5,000lb winch is designed with a 6.55” x 4.5” bolt pattern that is standard in this class of winch. Winch mounting kits are available that utilize this bolt pattern for most popular trucks, SUV’s, and ATV’s. If you cannot find a kit locally, contact CPE and we will provide you with the name of a dealer near you.
  • Page 6 6. Attach the clevis hook and hand strap. (See Fig. 6, Fig. 7) 7. Connect the battery leads. NOTICE: BATTERY SHOULD BE A MINIMUM OF 650CCA FOR WINCH TO FUNCTION PROPERLY. Connect the red (positive) lead from the solenoid to the positive (+) terminal of the vehicles 12 volt battery.
  • Page 7 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. 8 Fig. 9...

  • Page 8: Safety Precautions

    SAFETY PRECAUTIONS WARNING READ, STUDY, AND FOLLOW ALL INSTRUCTIONS BEFORE WARNING OPERATING THIS DEVICE. WARNING – DO NOT EXCEED RATED CAPACITY. WARNING – Do not use winch for lifting or moving people or animals. WARNING – A minimum of 5 wraps of cable around the drum barrel is necessary for pulling and holding the rated load.
  • Page 9 disengaged. Keep hands clear of the fairlead and drum while the winch is under power. WARNING – Do not use as a hoist. Do not use for overhead lifting. CAUTION – Use gloves to protect hands when handling the cable. Never let the cable slide through your hands.

  • Page 10: General Tips For Safe Operation

    GENERAL TIPS FOR SAFE OPERATION • The C50079 is rated at 5,000 lbs. capacity (Max) on the first layer when spooling the first cable layer on the drum. Overloads can damage the winch motor or wire cable. For loads over 5,000 lbs., we recommend the use of the pulley block/snatch block (not included) to double the wire cable line.
  • Page 11 • Store the remote control inside your vehicle in a place that it will not be damaged. • Any winch that appears to be damaged in any way, is found to be worn, or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED.

  • Page 12: Rigging Techniques

    RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling (not included) as an anchor point. CAUTION - Do not attach the clevis hook back onto the cable as this could cause damage to the cable.

  • Page 13: Winching Techniques A-Z

    WINCHING TECHNIQUES A-Z a. Take time to assess your situation and plan your pull. b. Put on gloves to protect your hands. c. Disengage the clutch to allow free-spooling and also save battery power. d. Attach the hand strap to the clevis hook. e.
  • Page 14 m. Drape a blanket or jacket over the wire cable approximately 5 to 6 feet from the hook. Open the hood for added protection. n. Clear the area. Make sure all spectators are at a safe distance and that no one is directly in front or behind the vehicle or anchor point.
  • Page 15 v. Rewind the wire cable. Make sure that any wire already on the drum has spooled tightly and neatly. If not, draw out the wire and re-spool from the point where the rope is tight. w. Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in.

  • Page 16: Maintenance

    MAINTENANCE Lubrication 1. All moving parts within the electric winch have been lubricated using high temperature lithium grease at the factory. No internal lubrication is required. 2. Lubricate cable assembly (4) periodically using a light penetrating oil. Cable Assembly Replacement It is recommended that any such modifications be performed by a manufacturer’s authorized repair facility, and that only manufacturer-supplied parts be used.

  • Page 17: Troubleshooting

    TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert Switch Assembly all the way into connected properly the connector. -Loose battery cable -Tighten nuts on all cable connections. Motor does not connections -Battery should minimum 650CCA. turn on -Solenoid malfunctioning -Tap solenoid to loosen contacts.

  • Page 18: Winch Assembly Drawing

    WINCH ASSEMBLY DRAWING...

  • Page 19: Winch Parts List

    WINCH PARTS LIST Item# Part # Description 500100 Gear Carrier Assembly –Input 500200 Gear Carrier Assembly –Intermediate 500300 Gear Carrier Assembly –Output 500400 Cable Assembly 500500 Motor/End Bearing Assembly 500600 Break / Shaft Assembly 500700 Solenoid Assembly 500800 Switch Assembly 500900 Drum Assembly 500001...
  • Page 21 SOLENOID PARTS LIST Item # Part # Description 500701 Connect Wire (I) 500702 Wire Assembly Battery (Red) 500703 Strap Copper (I) 500704 Connector Protector 500705 Connector Female Molded 500706 Screw M 5X14 Wire Assembly (Black) 500707 Nut M8 500708 Washer-Flat Ø8 500709 500710 Connect Wire (II) (Yellow)

  • Page 22: Winch Specifications

    WINCH SPECIFICATIONS Performance Specifications Rated Pull 5,000 lbs (2,268kgs) Gear Reduction Ratio 294:1 (DC 12V) Motor Permanent Magnet Motor 1.8 HP / 1.3 kW (DC 12V) Drum Size Ø2.48” (D) x 5.5” (L) Ø63 mm (D) x 140 mm (L) Cable Ø1/4”...
  • Page 23 Inquiries can be sent to: Champion Power Equipment, Inc. 1715 Business Center Drive Duarte, CA 91010, USA Tel: 1-877-338-0999 Fax: (626)-932-1977...

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