Blue-White FLEX-PRO A3F Series Operating Manual

Blue-White FLEX-PRO A3F Series Operating Manual

Peristaltic metering pump

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R
FLEX-PRO
Peristaltic Metering Pump
SERIES A3F and A4F
Exclusive:
TF D
system
Operating Manual
Tube Failure Detection
Patent No. 7,001,153 & 7,284,964
ProSeries
ProSeries
R
TM
2
T WO-YEAR
Protected by Patents: 7,001,153;
WARRANTY
7,284,964; 4,496,295
by Blue-White Ind.
and other patents pending
5300 Business Drive, Huntington Beach, CA 92649
USA
Phone: 714-893-8529
FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com
URL: www.blue-white.com

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Summary of Contents for Blue-White FLEX-PRO A3F Series

  • Page 1 Patent No. 7,001,153 & 7,284,964 ProSeries ProSeries T WO-YEAR Protected by Patents: 7,001,153; WARRANTY 7,284,964; 4,496,295 by Blue-White Ind. and other patents pending 5300 Business Drive, Huntington Beach, CA 92649 Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or techsupport@blue-white.com URL: www.blue-white.com...
  • Page 2: Table Of Contents

    Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. You may notice trace amounts of clean water in the pre-installed tube assembly. This is part of our stringent quality assur- ance program at Blue-White Industries.
  • Page 3: Available Models

    Page 3 Flex-Pro Available Models A3 Model Numbers Feed Rate Speed Pressure Temperature ® Flex-A-Prene A3 Tube Pumps Meets FDA criteria for food | Excellent chemical resistance | CIP | SIP ML/Min PSI (bar) F (C) 115V AC 230V AC 220V AC .001 - 2.10 .003 - 7.8...
  • Page 4: Specifications

    Page 4 Flex-Pro Specifications Maximum working pressure (excluding pump tubes): Enclosure: 125 psig (8.6 bar) NEMA 4X (Ip66), Polyester powder coated aluminum. Note: see individual pump tube assembly maximum pressure ratings. Maximum Overall Dimensions: A3 models: 8-1/8”W x 10-3/4”H x 15-1/4”D (20.6W x 27.3H x 38.9D cm) Maximum Fluid temperature (excluding pump tubes): A4 models: 12-1/8”W x 14-1/4”H x 18-5/8”D (30.8W x 36.1H x 47.3D cm) 185 F (85 C)
  • Page 5: Features

    Inject at maximum PSI in either direction (clockwise and counter clockwise). Compatible with Blue-White’s output Flow Verification Sensor (FVS) system. Enclosure Rating: NEMA 4X: Constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with enclosed equipment;...
  • Page 6: Installation

    Page 6 Flex-Pro Installation CAUTION Risk of chemical overdose. Be certain pump does not overdose chemical during backwash and periods of no flow in circulation system. CAUTION Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump.
  • Page 7: Installing The Discharge Injection Fitting And Suction Strainer

    Page 7 Flex-Pro 4.3 Installing Discharge Injection Fitting and Suction Strainer Proper eye and skin protection must be worn when installing and servicing pump. CAUTION This Pump Has Been Evaluated for Use with Water Only. CAUTION 1/2” Male NPT Connection and 1/2”Hose Barb Models Discharge Injection / Check Valve Suction Strainer Pipe...
  • Page 8: Input Power Connections

    Page 8 Flex-Pro Input Power Connections WARNING Risk of electric shock – cord connected models are supplied with a grounding conductor and grounding-type attachment plug. To reduce risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. WARNING Electrical connections and grounding (earthing) must conform to local wiring codes.
  • Page 9: Wiring Terminals And I/O Schematics

    (-) NEGATIVE (+) POSITIVE NOT USED (-) NEGATIVE (+) POSITIVE NOT USED (-) NEGATIVE INPUT: BLACK (-) (+) POSITIVE FVS (FLOW BARE BLUE-WHITE VERIFICATION SIGNAL FVS SENSOR SENSOR) (-) NEGATIVE RED (+) INPUT: OPEN CIRCUIT NO VOLTAGE (-) NEGATIVE REMOTE...
  • Page 10: How To Operate Flex-Pro

    Page 11 Flex-Pro Pump Output Speed Adjustment Manual Speed Adjust Manual Speed Adjust 70.8 70.8 Å Å É É Press UP arrow to increase pump output. Press DOWN arrow to increase Ä È Ä È pump output. %SPEED %SPEED REMOTE Displays current rotor direction Tip! PUMP TUBE TIMER...
  • Page 11: Pump Output Speed Adjustment

    How To Operate Flex-Pro Flex-Pro F Series, Control Panel - Button Operation ® ProSeries by Blue-White Ind. Peristaltic Metering Pump To STOP pump at any time Manual Speed Adjust Manual Speed Adjust Pump can be stopped at any time by pressing STOP button. STOP button overrides all other controls and stops pump.
  • Page 12: Set Fvs (Flow Verification System)

    Page 12 Flex-Pro Set FVS (Flow Verification System) Manual Speed Adjust Manual Speed Adjust Used to monitor pump output. If pump does not dispense fluid when pump head rotor is turning, pump will go into an alarm mode and stop pump. Blue- White offers a flow verification sensor that can easily attach to fitting on pump.
  • Page 13: Pump Tube Timer

    Page 13 Flex-Pro 10.0 Pump Tube Timer PUMP TUBE TIMER Flex-Pro has a built in Pump Tube Timer. Timer starts when rotor is rotating and stops Current tube timer: when rotor is idle. To view current Pump Tube Timer value, press START button repeatedly until the Tube Timer screen appears.
  • Page 14: Reverse Rotor Rotation

    Page 14 Flex-Pro 13.0 Reverse Rotor Rotation Increase tube life with this feature! CAUTION Prior to service, pump clean water through the pump and suction / discharge line to remove chemical. CAUTION Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump.
  • Page 15: How To Maintain The Pump

    Pump head cover bearing may require grease periodically. Apply a small amount of grease (Aeroshell aviation grease #5 or equivalent) when necessary. 100% silicone lubrication may be used on the roller assembly. Refer to Blue-White.com/videos for roller assembly maintenance video instructions.
  • Page 16: Tube Replacement

    Page 16 Flex-Pro 15.0 Tube Replacement CAUTION Prior to service, pump clean water through the pump and suction / discharge line to remove chemical. CAUTION Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. Additional precautions should be taken depending on solution being pumped.
  • Page 17 Page 17 Flex-Pro Introduce tubing into pump head while the rotor is rotating. Avoid Insert suction fitting into pump head. Remove your fingers from pump head. Start pump by pressing START button. Grab hold of using fingers to guide the tubing. Stop pump at anytime by Tube Installation Tool and use it to leverage tubing into pump head.
  • Page 18: Model A3 Replacement Parts List

    Page 18 Flex-Pro 16.0 Flex-Pro Model A3 replacement parts list Item Part Number Description Spacer, Back 90011-184 Tubing in this group are Roller Assembly Complete (Rotor), For ND Tubes A3-SND-R interchangeable with ® A3-SND-T Tube Assembly, 3/8” OD tube compression fitting, Flex-A-Prene ND (.075 ID) single roller assembly (rotor).
  • Page 19: Model A4 Replacement Parts List

    Page 19 Flex-Pro 17.0 Flex-Pro Model A4 replacement parts list Item Part Number Description Spacer, two spacers required, A4 (replaces 90011-184) 90011-217 Tubing in this group A4-MNH-R Roller Assy Complete (A4 Rotor), For NH, NJ, NK, NHH Tubes are interchangeable ®...
  • Page 20: Tubing Data

    Page 20 Flex-Pro 18.2 Output Versus Fluid Viscosity Flow Rate (ml/min) Flow Rate (ml/min) Flow Rate (ml/min) Flow Rate (ml/min)
  • Page 21 Page 21 Flex-Pro Flow Rate (ml/min) Flow Rate (ml/min) Flow Rate (ml/min) Flow Rate (ml/min)
  • Page 22 Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and its components. Thank you.

This manual is also suitable for:

Flex-pro a4f series

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