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Summary of Contents for Blue-White ProSeries Sonic-Pro S1
- Page 1 SONIC-PRO Hybrid Ultrasonic Flowmeter Installation and Operating Manual ProSeries ProSeries T WO-YEAR WARRANTY by Blue-White Ind. Industries, Ltd. Industries, Ltd.
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Page 2: Table Of Contents
Escaping from setup ......37 6.2.2 Manage configuration sets ..... 37 ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. - Page 3 Indexes ........... . . 65 ProSeries by Blue-White Ind. Industries, Ltd.
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Page 4: Safety Precautions
QUESTIONS REGARDING THE SAFE USE OF THIS PRODUCT AND OTHER TECHNICAL ASSISTANCE MAY BE DIRECTED TO: Blue-White Industries 714-893-8529 techsupport @blue-white.com LABELING ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 5: 1.0 Product Overview
As well as the V mounting method shown, the transducers could be on opposite sides of the pipe with no reflections in the path (Z mount). ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 6: Doppler Operation
ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 7: Flow Stream Requirements
.500” (13mm) 2“ to 100” (63mm to 2500mm) 2“ to 100” (63mm to 2500mm) Steel (carbon) .500” (13mm) 2“ to 100” (63mm to 2500mm) 2“ to 100” (63mm to 2500mm) .500” (13mm) Titanium ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 8: Complete Flowmeter Model Number System
4) Not all pipe sizes, pipe pressure ratings, pipe materials and fluids are shown here. Contact the factory for more information. 5) Power cord only. Input power requirement is 96 to 264 VAC or 15 to 30 VDC. Revised June 5, 2008 ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 9: 1.9 Specifications
A series transducer: 2.0 inch - 100 inch (63mm to 2500mm) Pipe Surface Temperature Shipping Specifications -20 F to 300 F (-34 C to 150 C) Carton Dimensions: 21” x 17” x 9-1/2” Carton Weight: 24 lbs. (10.9 Kg.) ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 10: 2.0 Overview Of Flowmeter Operation
COMMUNICATIONS PROCESS CONTROL RELAYS CONNECTOR PANEL (THREE EACH) 10A 250V AC CIRCUIT BOARD LAYOUT FRONT COVER PLATE REMOVED INPUT POWER (green) FAULT CONDITION (red) METER STATUS (yellow) INDICATOR LIGHTS ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 11: Description Of Sonic-Pro Operating States
INDICATOR LIGHTS IN SELF-TEST STATE Information Screen Model S2: as for Model S1, plus the LCD shows the firmware version number and the Blue-White Industries, Sonic-Pro text “Self-Test ...”. Firmware Version, A01.00.00 Self-test … Model S3: as for Model S2. -
Page 12: Startup State
7 second pause. MODEL S1 Model S2: as for Model S1, plus the display Information Screen screen indicates: Blue-White Industries, Sonic-Pro Startup ... Firmware Version, A01.00.00 Tap Setup to enter Setup Mode Startup … Hold Setup for Zero Calibration... -
Page 13: Zero Calibration State
INDICATOR LIGHTS DURING ZERO FLOW CALIBRATION Model S2: as for Model S1, plus the display Information Screen screen indicates: Blue-White Industries, Sonic-Pro Zero Calibration ... Firmware Version, A01.00.00 Below this, a “progress bar” counts off the Zero Calibration … 15 to 20 second delay. -
Page 14: Setup Mode
Model S1: two outer yellow LEDs flash at 1 SETUP MODE Model S2: as for Model S1, plus the display Information Screen screen indicates: Blue-White Industries, Sonic-Pro Setup Mode... Firmware Version, A01.00.00 Setup … MODEL S2 Model S3: as for Model S2, plus the Setup Root Menu appears. -
Page 15: Transducer Positioning State
TRANSDUCER POSITIONING STATE Model S2: as for Model S1, plus the screen Information Screen presents instructions to the user as shown. Blue-White Industries, Sonic-Pro Firmware Version, A01.00.00 Transducer Positioning … Position the transducers at a separation distance of: 2.489416 inches (”W” Mount) Model S3: as for Model S2. -
Page 16: Run Mode
Transit Time and Doppler. If the Model S3 Display or the Communications PC Software is connected, the user can additionally press the SETUP soft button. For a complete description of Run Mode operation, see section 7 below. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 17: Faulted State
To exit the Faulted state, it is necessary to power cycle the flowmeter. If the error is due to configuration problems, these should be addressed before allowing the flowmeter to re- enter the Run Mode, see section 7 below. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 18: 3.0 Flowmeter Spu Installation
3) Drill two 5/32” diameter pilot holes. Install the enclosed #10 x 1.00” screws into the wall. Leave the screw heads away from the panel surface approximately 1/4”. 4) Hang the SPU enclosure on the screws. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 19: Panel Mounting
4) Wrap the clamp around the pipe and tighten loosely. Be sure the pipe is seated in the pipe groove, then tighten securely. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 20: Select A Measurement Method
RS485 INPUT POWER LIMITS AC INPUT 95~264Vac 50/60Hz-40W DC INPUT 15~30 Vdc-40W CAUTION risk of electric shock RS232 ETHERNET COMMUNICATIONS PROCESS CONTROL RELAYS CONNECTOR PANEL (THREE EACH) 10A 250V AC WIRING CONNECTIONS ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 21: Cable Gland Liquid Tight Connections
.205 inches. It is provided for any one of the following cable types: USB cable Ethernet Cable RS-232 serial cable RS-485 serial cable The blank grommet plug should be used when the communications cable grommet is not required. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 22: 4.0 Transducer Installation
“Z” Mount Mode Pipe Material Pipe Material Pipe Size Pipe Size Pipe Material Pipe Size Plastic 2” to 6” Plastic 6” to 100” Metal Metal 2” to 100” TRANSIT TIME MOUNTING MODES ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 23: Transducer Separation Distance
¢ £ 5 T 2.327 in. [¢ 1480 U.S. Gallons / min 625.38 U.S. Gallons 4345625.38 Relay #1 Relay #2 Active SETUP SWAP CLEAR RELAY LCD Display Screen Communications PC Software Screen ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 24: Pipe Surface Preparation
Transducer When the meter is operated in the Doppler mode, marking the second transducer Installation location is not necessary. Simply install both transducer directly opposite from each other. DOPPLER MOUNTING MODE ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 25: Transit Time Transducer Installation - V And W Mount Mode
(A) through to the second transducer location (B). Place a mark on the centerline at the correct transducer separation distance. Mark First Transducer Location (A) Centerline Mark Second Transducer Location (B) Measure Separation Distance TRANSIT TIME V-MOUNT MODE V-MOUNT MODE ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 26: Transit Time Transducer Installation Z Mount Mode
2) Align the overlapping side edges of the paper with each other. 3) Mark the paper at the point where the top edges overlap. The distance from the top edge to the overlap mark will be the pipe circumference. ALIGN SIDE EDGES ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. - Page 27 (separation distance point B). 7) Align the side edges of the paper. 8) Place a mark on the pipe at the one half circumference mark. TOP EDGE CORNER ALIGN SIDE EDGES ONE HALF CIRCUMFERENCE FOLD ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd.
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Page 28: Transducer Acoustic Mounting Gaskets
TRANSDUCER BOTTOM VIEW GASKET ON TRANSDUCER WHITE GASKET INSTALLATION The white gasket does not include backing tape. Position the gasket on the transducer completely covering the entire bottom surface of the transducer. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 29: Transducer Pipe Mounting Clamps
Be sure that both transducers are facing each other and parallel to the pipe centerline. Check that the separation distance is correct. Tighten the clamps equally. Separation Distance BLUE GASKET MOUNTING CLAMPS ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 30: 5.0 System Start-Up
Note that the start-up process, the zero calibration, and all other functions can also be performed by the optional remote PC software application. MODEL S1 ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 31: Model S3 System Start-Up
È ENTER Information Screen 3. The meter will re-start. During this Model S3 time, the zero flow calibration function Blue-White Industries, Sonic-Pro can be performed. While the meter is Zero Flow Firmware Version, A00.05.02 restarting, press and hold the SETUP Startup …... -
Page 32: Model S2 System Start-Up
INPUT POWER LIMITS AC INPUT 95~264Vac 50/60Hz-40W DC INPUT 15~30 Vdc-40W CAUTION risk of electric shock RS232 ETHERNET COMMUNICATIONS PROCESS CONTROL RELAYS CONNECTOR PANEL (THREE EACH) 10A 250V AC CIRCUIT BOARD LAYOUT ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 33: Model S2 Zero Flow Calibration
Sonic-Pro Page 33 2. The display will indicate the currently Information Screen configured transducer separation Blue-White Industries, Sonic-Pro distance and mounting method. Adjust Firmware Version, A01.00.00 the transducers if necessary. Press the Transducer Positioning … SETUP button when this is complete. -
Page 34: Model S1 System Start-Up
RS232 CAUTION ETHERNET risk of electric shock COMMUNICATIONS PROCESS CONTROL RELAYS CONNECTOR PANEL (THREE EACH) 10A 250V AC CIRCUIT BOARD LAYOUT INDICATOR LIGHTS INPUT POWER (green) FAULT CONDITION (red) METER STATUS (yellow) ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 35: Model S1 Zero Flow Calibration
INDICATOR LIGHTS DISPLAYING GOODNESS OF MEASUREMENT the Goodness of Measurement index: one light = poor quality two lights = good quality three lights = getter quality four lights = best quality ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 36: 6.0 Setup Mode
Set may be found to be corrupt upon power up. In this case, the Set will be treated as invalid and the user will be unable to select and activate it. The configuration data must be re-entered from scratch. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 37: Setup Root Menu
“Working” Set. This must be saved by the user, either back to where it came from or to a different numbered Set, otherwise it will be lost if the flowmeter loses power or the user escapes from Setup Mode. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 38: Open A Saved Configuration Set
(until new configuration information is saved to that numbered Set). If all Configuration Sets are deleted, the flowmeter will operate according to the Factory Configuration. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 39: Global Configurations
Selecting the Ethernet menu allows you to: ! Set the Ethernet IP address Setup Root Menu Global Configuration Ê Communications Settings Ê Ethernet IP Address Subnet Mask Default Router UDP Port Number Ç Ç È ENTER ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 40: Master Password
“escapes” from Save Changes the Setup Mode directly to the Startup State and from there to the Run Mode, as described in section 2.7 above. Ç È ENTER ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 41: Configuration Edit Menu
If the ESC soft button is pressed, then the menu system also moves one place back but the value of the item is not changed and remains as it was before the edit. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 42: Entering Passwords Using The Soft Buttons
If the configured units of measure are changed, all editable data item displays will automatically change to the new units, but they will represent the same actual quantities. This happens because the flowmeter converts and stores these data values in SI units. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 43: Transducer Setup
The options are “Z” mount (transducers on opposite sides of the pipe, directly facing each other),and “V” mount (transducers on the same side of the pipe, one reflection from the far wall). See section 4.3. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. - Page 44 Type in the list and use the Fluid --> Speed of Sound in Custom Fluid to enter the speed-of-sound directly. This alternative should be used if the correct fluid or fluid/temperature combination is not in the list offered. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd.
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Page 45: Metering Setup
CLEAR soft button on the display in Run Mode and also the clearing of batch counts and totals on Process Control Screens. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. - Page 46 Configuration Set #3 Metering Setup Ê Signal Output Ê Analog Output Pulse Output Ç È ENTER Configuration Set #3 Metering Setup Ê Data Logging Ê Log Interval Ê Ç Ç È ENTER ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd.
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Page 47: Process Control Setup
Batch Dispensing Settings --> Relay Timer allows to specify the time for which the relay energizes for each batch in automatic batch start mode. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 48: Reset Working Set To Factory Values
(and the menu appears as the figure in section 6.3 above) and is then Escape Without pressed one further time, the flowmeter takes the “escape” path out of Setup Mode Saving directly to Startup. Any changes made that have not been saved are lost. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 49: 7.0 Run Mode
The previous total is lost and flow now accumulates in a new total. This soft button is present on Model S2 and Model S3 displays . This feature can be disabled by configuration, in which case the CLEAR soft button will not appear. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 50: Flow Rate Measurement
A new average is computed using only new flow measurements and they begin to arrive after the restart. The display area in which the flow rate appears is blanked (made empty) until the first measurement is made and the first average is computed. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 51: Total Flow Measurement
Transducer Setup menu, see section 6.3.2 above. If English (U.S. units) is selected, then the units displayed will be in. for inches. If Metric (SI units) is selected, then the units displayed will be mm for millimeters. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 52: Goodness Of Measurement
The speed of sound calculation is also affected by transducer placement. Any error in the spacing of the transducers will translate to an error in the calculated speed of sound. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. - Page 53 5) Place the transducers at the newly specified location. The displayed speed of sound should match the entered speed of sound (provided proper transducer placement and no change in temperature of the fluid). ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd.
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Page 54: Process Control Status Areas
Flow rates mapping to currents outside the available range will cause the signal to saturate at the closest limit. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 55: Data Logging
Setpoints exceeded the setpoint. Flow Total Setpoint values do not have to be in ascending order. They must be specified in the units of measure configured for flow total. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 56: Local Log Data Storage (Sd Flash Memory Card)
Thus, if log files are not moved off of the card before it fills up, new entries are preserved at the expense of old entries. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 57: Power Loss
Remote logging is not influenced by the presence or absence of the SD Card. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 58: 8.0 Process Control
Run Mode. Flow is measured and totalized and all logging, monitoring and output signal functions continue uninterrupted. The SETUP soft button is not available. To leave Run Mode, first return to the Run Mode Screen using the RELAY soft button. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 59: Batch Dispensing
! Press the RESUM soft button. The relay is energized again, the STOP soft button reappears and everything is as it was before the interruption. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 60: Auto Batch Start Type
An example of what the energized relay might do is to switch power to a pump or open a valve that results in some other fluid being injected into the measured fluid stream. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 61: Batch Clear
It is not possible to change the Batch Start: type or the Relay Timer: value. It is also not possible to change the Batch Amount: value if the Batch Start type is AUTO. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 62: Flow Rate Alarms
Trigger value that has been passed to cause the alarm and the flow changes to be equal to or inside that release value. For example, if the alarm occurred because the flow rose above the High Trigger value and a High Release value has ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 63: Clearing Alarms
None of the settings of a relay channel configured to monitor Flow Rate can be changed 8.3.3 Ç È from the Process Control screen. The and EDIT soft buttons do Editing not appear. Alarms ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 64: More On Clearing Alarm Conditions
! Release value and an Alarm Delay Time - the alarm clears whenever the flow rate falls inside the Trigger value and the purpose of the CLEAR soft button is only to temporarily de-energize the relay. ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. -
Page 65: Indexes
Sonic-Pro Page 65 ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd. - Page 66 Refrigerant 21 Refrigerant 22 Refrigerant C318 Silicone (30cp) Solvesso #3 1370 Tetrachloroethane 1170 Toluene 1328 Trichloroethylene 1050 Turpentine 1255 Water (distilled; waste) 1483 Water, heavy 1388 Water, sea 1520 Wood alcohol 1076 ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd.
- Page 67 Wall (millimeters) O.D. PN 4 PN 6 PN 10 PN 16 PN 20 10.0 12.3 10.4 11.9 13.4 14.9 10.8 16.7 11.9 18.0 13.4 20.8 15.0 23.4 11.7 19.1 29.7 14.6 23.9 18.4 ProSeries by Blue-White Ind. Industries, Ltd. Industries, Ltd.
- Page 68 Warranty ! Blue-White flowmeters are warranted to be free from defects in material and workmanship for 24 months from date of factory shipment. Warranty coverage is limited to repair or replacement of the defective flowmeter only. ! This warranty does not cover damage to the flowmeter that results from misuse or alterations, nor damage that occurs as a result of improper installation.
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