Fayat DYANAPAC CC1100 VI Instruction Manual

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Instruction manual

Kubota D1703-M-DI-E4B (T4f) (18.5 kW)

Kubota D1703-M-IDI-E3 (IIIA/T3) (26 kW)

Kubota D1703-M-DI-E4B (Stage V) (18.5 kW)

Kubota D1803-CR-E5B (Stage V) (28 kW)

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Operating & Maintenance

4812163001_C.pdf

Vibratory rollers

CC1100 VI / CC1200 VI

Engine

Kubota D1803-CR (T4f) (28 kW)

Serial number

Translation of original instruction

Reservation for changes

Printed in Sweden

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Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812163001_C.pdf 4812163001_C.pdf Vibratory rollers Vibratory rollers CC1100 VI / CC1200 VI CC1100 VI / CC1200 VI Engine Engine Kubota D1703-M-DI-E4B (T4f) (18.5 kW) Kubota D1703-M-DI-E4B (T4f) (18.5 kW) Kubota D1703-M-IDI-E3 (IIIA/T3) (26 kW) Kubota D1703-M-IDI-E3 (IIIA/T3) (26 kW) Kubota D1803-CR (T4f) (28 kW) Kubota D1803-CR (T4f) (28 kW)
Page 3: Table Of Contents
Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Work driving ....................
Page 4 Working capacity..................18 General ..................... 19 -emission.................... 19 Tightening torque ..................20 ROPS - bolts ..................... 21 Hydraulic system..................21 Slopes ....................... 21 Machine description ....................... 23 Diesel engine .................... 23 Electrical system ..................23 Propulsion system/Transmission .............. 23 Brake system .................... 23 Steering system ..................
Page 5 Working mode, Vibration ............39 Working mode - Edge cutter ............41 Working mode - Chip spreader........... 42 Function description, buttons on Forward/Reverse lever......43 Function description - Regeneration ............44 Sub-menu - Regeneration (only D1803 T4f, T5 (28 kW))..............45 Sub-menu - Alarm...............
Page 6 Operating the roller ................... 61 D1703 ..................61 D1803 ..................61 Interlock/Emergency stop/Parking brake - Check ........62 Edge cutting (Optional) ................63 Vibration ........................64 Manual/Automatic vibration............... 64 Braking ........................65 Normal braking..................65 Emergency braking ................... 65 Switching off....................66 D1703 ..................
Page 7 Unlocking the articulation ................74 Towing/Recovering....................74 Release the brakes ................... 75 Short distance towing with switched off engine......... 76 Towing the roller..................77 Transport ......................... 78 Securing CC1100 VI / CC1200 VI for loading ........... 79 Securing CC1100 VI / CC1200 VI for loading (Side across the trailer)..81 Securing CC1100 VI / CC1200 VI for loading (Side along the trailer)..
Page 8 Service - Checklist....................103 Maintenance, 10h ........................ 105 Check - Coolant system ................105 Diesel engine Check oil level ..............106 Hydraulic reservoir, Level check - Filling..........107 Air circulation - Check ................107 Fuel tank - Filling..................108 Water tank - Filling .................. 108 Sprinkler system/Drum Checking - Cleaning................
Page 9 Engine oil and oil filter - Change ............. 122 Air cleaner - Cleaning....................123 Replacing belts/Checking the belt tension ..........124 Check - Coolant system ................125 Check - Air intake hoses ................. 126 Maintenance - 500h ......................127 Battery - Check condition ..................
Page 10 Battery - Check condition ..................139 Engine oil and oil filter - Change ............. 140 Drum - oil level Inspection - filling ..................141 Rubber elements and bolted joints Check ...................... 142 Hydraulic reservoir cap - Check .............. 142 Steering cylinder and steering joint - Lubrication ........143 Check - Coolant system ................
Page 11 Battery - Check condition ..................153 Engine oil and oil filter - Change ............. 154 Rubber elements and bolted joints Check ...................... 155 Hydraulic reservoir cap - Check .............. 155 Steering cylinder and steering joint - Lubrication ........156 Check - Coolant system ................156 Air cleaner Check - Replacement of main filter ............
Page 12 Engine oil and oil filter - Change ............. 170 Drum - oil level Inspection - filling ..................171 Rubber elements and bolted joints Check ...................... 172 Hydraulic reservoir cap - Check .............. 172 Steering cylinder and steering joint - Lubrication ........173 Check - Coolant system ................
Page 13 Maintenance, every 12th month (Annually) ................. 187 Air cleaner Check - Replacement of main filter ............187 Air filter indicator - Resetting ..............187 Backup filter - Change................187 Checking the DPF pipes and connections (only D1803)......187 Checking the EGR pipes and connections (only D1803) ......188 Check the Manifold (only D1803)............
Page 14 4812163001_C.pdf 2020-01-16 r h ,...
Page 15: Introduction
Introduction Introduction The machine Dynapac CC1100 VI / 1200 VI are two self-propelled vibratory tandem rollers in the 2 metric tonnes class featuring 1100/1200 mm wide drums. The machines are equipped with drive, brakes, and vibration on both drums. Intended use The rollers are mainly intended for compaction of thin layers and soft asphalt masses for minor contruction work, such as small streets, pavements, cycle paths...
Page 16: General
Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.
Page 17: Ce Marking And Declaration Of Conformity
Introduction Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself. THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous fuel and other environmentally hazardous substances into the environment.
Page 18 Introduction 4812163001_C.pdf 2020-01-16...
Page 19: Safety - General Instructions
Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
Page 20 Safety - General instructions • • Do not make any changes or modifications to the roller that could affect Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given safety.
Page 21: Safety - When Operating
Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
Page 22: Driving Near Edges
Safety - when operating Driving near edges Never operate with roller outside the edge, if the Never operate with roller outside the edge, if the substrate does not have full bearing strength or is substrate does not have full bearing strength or is close to a slope.
Page 23: Safety (Optional)
Safety (Optional) Safety (Optional) Edge cutter/compactor The operator must make sure that nobody is in the The operator must make sure that nobody is in the area of operation while the machine is in use. area of operation while the machine is in use. The edge cutter consists of rotating components The edge cutter consists of rotating components and there is a risk of being crushed.
Page 24 Safety (Optional) Fitting the chip spreader changes the total length Fitting the chip spreader changes the total length of the machine. of the machine. 4812163001_C.pdf 2020-01-16...
Page 25: Special Instructions
Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).
Page 26: Fire Fighting
Special instructions Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics. Never aim the water jet directly at the fuel tank Never aim the water jet directly at the fuel tank cap, or into exhaust pipe.
Page 27: Jump Starting
Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
Page 28 Special instructions 4812163001_C.pdf 2020-01-16...
Page 29: Technical Specifications
Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
Page 30: Dimensions, Top View
Technical specifications Dimensions, top view Dimensions Dimensions Machine width Machine width CC1100 VI CC1100 VI 1210 1210 CC1200 VI CC1200 VI 1340 1340 B (without ROPS) B (without ROPS) Machine width Machine width CC1100 VI CC1100 VI 1210 1210 CC1200 VI CC1200 VI 1340 1340...
Page 31: Dimensions, Side View
Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 1700 1700 Diameter, drum Diameter, drum Height, with ROPS Height, with ROPS 2542 2542 Height, without ROPS Height, without ROPS 1744 1744 68.5 68.5 Length Length 2400 2400 Length, with chip spreader Length, with chip spreader 3220 3220...
Page 32: Weights And Volumes
Technical specifications Weights and volumes Fluid volumes Fluid volumes Fuel tank Fuel tank 46 liters 46 liters 48.6 qts 48.6 qts Water tank Water tank 205 liters 205 liters 216.6 qts 216.6 qts Weights Weights Weight CECE, Standard Weight CECE, Standard equipped roller (including equipped roller (including ROPS)
Page 33: General
Technical specifications General Engine Engine Manufacturer/Model Manufacturer/Model Kubota D1703-M-IDI E3B Kubota D1703-M-IDI E3B (IIIA/T3) (IIIA/T3) Kubota D1703-M-DI-E4B Kubota D1703-M-DI-E4B (T4f, T5) (T4f, T5) Kubota D1803-CR Kubota D1803-CR (T4f, T5) (T4f, T5) Power (SAE J1995) Power (SAE J1995) 26.1 kW (IIIA/T3) 26.1 kW (IIIA/T3) 35 hp 35 hp...
Page 34: Tightening Torque
Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
Page 35: Rops - Bolts
Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M16 (PN 4700902889) M16 (PN 4700902889) Strength class : Strength class : Tightening torque : Tightening torque :...
Page 36 Technical specifications 4812163001_C.pdf 2020-01-16...
Page 37: Machine Description
Machine description Machine description Diesel engine The machine is equipped with a water-cooled, straight three cylinder, four-stroke, diesel engine. Electrical system The machine has the following control units (ECU, Electronic Control Unit) and electronic units. • Main ECU (for the machine) •...
Page 38: Identification
Machine description modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the ROPS standards becoming invalid. Identification Product and component plates Product plate - Product Identification Number (PIN), model/type designation Product plate - Product Identification Number (PIN), model/type designation Engine plate - Type description, product and serial numbers Engine plate - Type description, product and serial numbers ROPS plate - Certification, product and serial numbers...
Page 39: Explanation Of 17Pin Serial Number
Machine description Explanation of 17PIN serial number A= Manufacturer 00123 00123 123456 123456 B= Family/Model C= Check letter F= Serial number Machine plate The machine type plate (1) is affixed on the rear left edge of the frame. The plate includes: •...
Page 40: Engine Plates
Machine description Engine plates The engine's type plate (1) is located on top of the cylinder head cover. The plate specifies the type of engine, its serial number and the engine specification. Please specify the engine serial number when ordering spares. Refer also to the engine manual. Fig.
Page 41 Machine description 2020-01-16 4812163001_C.pdf...
Page 42: Location - Decals
Machine description Location - decals 6, 17 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Sound power level Sound power level 4700791292 4700791292 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 Hydraulic fluid level Hydraulic fluid level 4700272373 4700272373 components...
Page 43: Location - Decals, California
Machine description Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 Fig. Location Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible.
Page 44 Machine description 4700903459 Warning - Instruction manual The operator must read the safety, operation and maintenance instructions before operating the machine. 4700904083 Warning - Edge cutter (option) Warning of rotating parts. Maintain a safe distance from the crush zone. 4700903422 Warning - Crush zone, chip spreader (optional) Risk of personal injury or being crushed.
Page 45 Machine description 4811000080 Warning - Chip spreader (optional) The spreader has rotating components. Never insert your hands or any objects when the spreader is in operation. Always stop the roller motor before carrying out adjustments or maintenance on the spreader. 2020-01-16 4812163001_C.pdf...
Page 46 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 4812163001_C.pdf 2020-01-16...
Page 47: Info Decals
Machine description Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Manual compartment Manual compartment Battery disconnector Battery disconnector Fixing point Fixing point Bio hydraulic fluid, PANOLIN Hydraulic fluid level Bio hydraulic fluid, PANOLIN Hydraulic fluid level Water Water Flow divider (optional)
Page 48: Instruments/Controls
Machine description Instruments/Controls Locations - Control panel and controls Fig. Operator's Fig. Operator position station Ignition key Ignition key Fuse holder Fuse holder Direction selector / Direction selector / indicator indicator Engine speed control Engine speed control Instrument cover Instrument cover Emergency stop Emergency stop (D1703)
Page 49: Functional Description - Membrane Panel
Machine description Functional description - Membrane panel Working mode Vibration, high/low amplitude Rotating beacon Working lights Sprinkler timer Sprinkler, manual / automatic Engine speed selector Horn (D1803) Function description - Display Designation Designation Function Function Vibration ON/OFF Vibration ON/OFF When button 1 and/or button 2 are pressed in and Working mode/Vibration is When button 1 and/or button 2 are pressed in and Working mode/Vibration is activated, vibrations are enabled.
Page 50 Machine description Designation Function Designation Function color color Working Working Activates working mode, which makes it possible to use vibration and edge Activates working mode, which makes it possible to use vibration and edge mode mode cutter (optional). cutter (optional). (vibration and (vibration and LED OFF = Transport mode...
Page 51: Display Explanations
Machine description Designation Function Designation Function color color Horn, switch Horn, switch Press to sound the horn. Press to sound the horn. Engine speed Engine speed Only activated for electronic controlled engine speed (D1803) Only activated for electronic controlled engine speed (D1803) selector selector LED LEFT = Low speed...
Page 52: Transport Mode
Machine description Transport mode The transport mode screen provides information about travel direction (2), machine hours (3) and fuel level (4). 2. Direction of travel - The icon has three options (F, N, R) and is shown in the top left of the display. Only current status is displayed.
Page 53: Working Mode, Vibration
Machine description Working mode, Vibration The different working modes are selected with the help of the working mode button on the panel. 2. Direction of travel - The icon has three options (F, N, R) and is clearly visible in the top left of the display. Only one can be selected.
Page 54 Machine description Machine with dual controls (option). Standard equipped machine. Fig. Forward/Reverse lever right Fig. Dual forward/reverse lever 1. Vibration on/off 1. Vibration on/off, front drum 2. Vibration on/off, rear drum 4812163001_C.pdf 2020-01-16...
Page 55: Working Mode - Edge Cutter
Machine description Working mode - Edge cutter The different working modes are selected with the help of the working mode button on the panel. 2. Direction of travel - The icon has three options (F, N, R) and is shown in the top left of the display.
Page 56: Working Mode - Chip Spreader
Machine description Working mode - Chip spreader The different working modes are selected with the help of the button on the panel. 2. Direction of travel - The icon has three options (F, N, R) and is shown in the top left of the display. - N (Neutral) shows that the control lever is in the neutral position and no arrow is shown on the display.
Page 57: Function Description, Buttons On Forward/Reverse Lever
Machine description Function description, buttons on Forward/Reverse lever Left lever (LH) Right lever (RH) Mode / Button Mode / Button Button 1 Button 1 Button 2 Button 2 Button 3 Button 3 Transport mode Transport mode None None None None Edge cutter, up Edge cutter, up Working mode...
Page 58: Function Description - Regeneration
Machine description Function description - Regeneration Any of the symbols beside, can be launched in the same spot in the display. Note: To initiate and complete the regeneration engine coolant temperature have to be > 65° C. No Symbol Designation and Function No Symbol Designation and Function Parked / Forced regeneration is Parked / Forced regeneration is...
Page 59: Sub-Menu - Regeneration (Only D1803 T4F, T5 (28 Kw))
Machine description Sub-menu - Regeneration (only D1803 T4f, T5 (28 kW)) The menu is accessed from the active Home mode. 1. Regeneration is possible to perform when the symbol (1) lights. - The side menu is displayed, when the sub-menu is selected.
Page 60 Machine description 3. Now go to the User settings sub-menu. 4. The middle button (4) on the side menu shows a downward arrow. When this is selected, an error code list appears. When the last error code is shown, scroll the list up to the first error code again.
Page 61: User Settings
Machine description User settings Users can change the light settings (10), choose between the Metric or Imperial system (11), and set warning sounds on/off (12). Fig. User settings 10. Light settings 11. Metric / Imperial unit Fig. User settings 12. Sound setting 13.
Page 62: Function Description - Alarm
Machine description Function description - Alarm No Symbol Designation and Function No Symbol Designation and Function Warning lamp (Red) Warning lamp (Red) Serious fault: Switch off engine Serious fault: Switch off engine immediately! immediately! Launched together with a message on Launched together with a message on the display.
Page 63: Electrical System
Machine description Electrical system Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuse box Fuse box Fuse box 1. F1 1. F1 Sprinkler Sprinkler 2.
Page 64: Fuses At Battery Master Disconnect Switch
Machine description Fuses at battery master disconnect switch The figure shows the different positions of the fuses in the engine compartment. The table below gives fuse amperage and function. All fuses are flat pin fuses. D1703 Main fuse Main fuse Glowing, Start relay, Fuel Glowing, Start relay, Fuel solenoid...
Page 65: Relays On Machine
Machine description Relays on machine Engine compartment (D1703) Starting Starting Fuel solenoid Fuel solenoid Glowing / Preheater Glowing / Preheater Fig. Relays Engine compartment (D1703) Engine compartment (D1803) Start relay Start relay Engine ECU relay Engine ECU relay Glowing relay Glowing relay Fig.
Page 66 Machine description Steering column K6.1 K6.1 Working lights frame Working lights frame K6.2 K6.2 Working lights ROPS or Water Working lights ROPS or Water tank tank Driving lights Driving lights Driving lights, direction indicator Driving lights, direction indicator K12.1 K12.1 Sprinkler Sprinkler K12.2...
Page 67: Operation
Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. See the maintenance instructions. The battery disconnector is on the left side in the engine compartment. Turn the key (1) to switched on position. The roller is now supplied with power.
Page 68: Driver Seat - Adjustment
Operation Driver seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The tables below show the adjustments that can be made on the different seats. The image below to the left shows a fully equipped luxury comfort seat while the image below to the right shows a normally equipped comfort seat.
Page 69: Parking Brake - Check
Operation Fig. Driver seat (MSG65) 5. Lumbar support adjustment 6. Backrest extension 7. Armrest, adjustable 8. Seat heating Lumbar Lumbar Backrest Backrest Armrest, Armrest, Seat heating (8) Seat heating (8) support support extension (6) extension (6) adjustable (7) adjustable (7) adjustment (5) adjustment (5) Standard seat...
Page 70: Reserve Brake - Control
Operation The engine can only be started with the parking The engine can only be started with the parking brake (6) activated. brake (6) activated. Reserve brake - Control Drive slowly fowards/backwards and press down the parking brake button (6) to activate it. The roller must now stop immediately.
Page 71: Interlock
Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 4 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.
Page 72: Adjusting The Off-Set
Operation Adjusting the Off-set Lift up the front drum just above ground level. Place a jack on the rear frame, to support the articulated joint, and loosen the nuts on the articulated joint (1). Position yourself on the right or left-hand side of the articulated joint.
Page 73: Starting
Operation Starting Starting the engine The operator must remain seated when starting. The operator must remain seated when starting. Make sure that the emergency stop (3) is pulled out and the parking brake (31) is activated. Set the forward/reverse lever (6) in neutral. The engine can only be started when the lever is in neutral.
Page 74 Operation Check while warming up the engine that no warning lamps are lit. The parking brake lamp (25) will remain on for as long as the parking brake switch is activated. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...
Page 75: Driving
Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
Page 76: Interlock/Emergency Stop/Parking Brake - Check
Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.
Page 77: Edge Cutting (Optional)
Operation Edge cutting (Optional) The machine must be running to activate the edge cutter/compactor. With the machine in Working mode/Edge cutter (20) (middle LEDs lit) the edge cutter/compactor is controlled up and down with the help of button (3) and button (2) on the control lever.
Page 78: Vibration
Operation Vibration Manual/Automatic vibration In Working mode/Vibration (20) (LED LEFT lit) you can select, manually, which drum is to vibrate with the button on the forward/reverse lever. For Standard machine: Button (1) activates vibration on on both the drums. For machines equipped with options: Button (1) activates vibration on the front drum.
Page 79: Braking
Operation Braking Normal braking Turn off the vibration using the buttons (1) and (2) on the control lever. Move the forward/reverse lever (6) to the neutral position to stop the roller. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...
Page 80: Switching Off
Operation Switching off Activate the parking brake (31). D1703 Turn the engine speed control (2) back to idling. D1803 Press the LED button (32) so it is set to LOW mode (left LED lit). Fig. Instrument panel Allow the engine to idle for a few minutes to cool down. 1.
Page 81: Parking
Operation Parking Chocking the drums Never disembark from the roller when the diesel Never disembark from the roller when the diesel engine is running, without first activating the engine is running, without first activating the parking brake. parking brake. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
Page 82 Operation 4812163001_C.pdf 2020-01-16...
Page 83: Long-Term Parking
Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
Page 84: Steering Cylinder, Hinges, Etc
Long-term parking Steering cylinder, hinges, etc. Lubricate the steering joint bearings and the steering cylinder's two bearings with grease. Grease the piston rod of the steering cylinder with inhibitor grease. Grease the hinges on the engine compartment hood and also grease both ends of the forward/reverse control (bright parts).
Page 85: Miscellaneous
Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Enable the parking brake. Pull out the locking pin (2) fitted with a wire, and pull up/out the locking dowel (3).
Page 86: Lifting The Roller
Miscellaneous Weight: see the machine plate on the roller Lifting the roller The maximum weight of the machine (5) can be The maximum weight of the machine (5) can be read on the machine plate (1). read on the machine plate (1). Lifting equipment such as chains, steel wires, Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in...
Page 87: Lifting The Roller With A Single -Point Lift (Optional)
Miscellaneous Lifting the roller with a single -point lift (Optional) The maximum weight of the machine (5) can be The maximum weight of the machine (5) can be read on the machine plate (1). read on the machine plate (1). Lifting equipment such as chains, steel wires, Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in...
Page 88: Unlocking The Articulation
Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (3) back and secure it in the locking lug (4) with the stud (3). Insert the locking pin (2) fitted with a wire, to secure the stud (3).
Page 89: Release The Brakes
Miscellaneous Release the brakes Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement; the roller can start rolling when the brakes are the roller can start rolling when the brakes are released.
Page 90: Short Distance Towing With Switched Off Engine
Miscellaneous Short distance towing with switched off engine Chock the drums to prevent the roller from Chock the drums to prevent the roller from moving. moving. Open the hood and make sure that the propulsion pump is accessible. There is a bypass screw (1) located on the pump that must be unscrewed counterclockwise (max two turns), to put the drive system (ports A and B) in bypass mode.
Page 91: Towing The Roller
Miscellaneous Towing the roller The roller must be counter-braked during The roller must be counter-braked during towing/recovery. Always use a towbar. There is no towing/recovery. Always use a towbar. There is no braking capacity on the roller now. braking capacity on the roller now. The roller must be towed slowly, max.
Page 92: Transport
Miscellaneous Transport Tie-down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable. If not, tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place.
Page 93: Securing Cc1100 Vi / Cc1200 Vi For Loading
Miscellaneous Securing CC1100 VI / CC1200 VI for loading Securing the CC1100 VI / CC1200 VI vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on 1 - 2 = double lashings, i.e.
Page 94 Miscellaneous The contact surfaces must be clean, wet or dry, and free from frost, ice and snow. The contact surfaces must be clean, wet or dry, and free from frost, ice and snow. The lashing mounts on the load carrier have LC/MSL at least 2 tonnes. The lashing mounts on the load carrier have LC/MSL at least 2 tonnes.
Page 95: Securing Cc1100 Vi / Cc1200 Vi For Loading (Side Across The Trailer)
Miscellaneous Securing CC1100 VI / CC1200 VI for loading (Side across the trailer) Securing the CC1100 VI / CC1200 VI vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel = two sling straps, one directed to the right and one to the left, which are attached on the = two sling straps, one directed to the right and one to the left, which are attached on the platform as close to the rollers as possible.
Page 96 Miscellaneous Load carrier Load carrier Ensure that: Ensure that: When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 97: Securing Cc1100 Vi / Cc1200 Vi For Loading (Side Along The Trailer)
Miscellaneous Securing CC1100 VI / CC1200 VI for loading (Side along the trailer) Securing the CC1100 VI / CC1200 VI vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on 1 - 2 = double lashings, i.e.
Page 98 Miscellaneous Load carrier Load carrier Ensure that: Ensure that: When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 99: Foldable Rops
Miscellaneous Foldable ROPS The machine is equipped with foldable ROPS Risk of crush injury when raising and lowering Risk of crush injury when raising and lowering ROPS. ROPS. Always make sure the ROPS is locked in raised Always make sure the ROPS is locked in raised position before operation position before operation Fig.
Page 100 Operating instructions - Summary 4812163001_C.pdf 2020-01-16...
Page 101: Operating Instructions - Summary
Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
Page 102 Operating instructions - Summary 4812163001_C.pdf 2020-01-16...
Page 103: Preventive Maintenance
Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
Page 104 Preventive maintenance CALIFORNIA Proposition 65 Decal and location of decal shown in section Machine description. 4812163001_C.pdf 2020-01-16...
Page 105: Maintenance - Lubricants And Symbols
Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, resulting in rapid oil can cause overheating, resulting in rapid wear.
Page 106 Maintenance - Lubricants and symbols ENGINE OIL ENGINE OIL Air temperature -15°C - +50°C Air temperature -15°C - +50°C Dynapac Engine Oil Dynapac Engine Oil P/N 4812161855 (5 liter) P/N 4812161855 (5 liter) (5°F-122°F) (5°F-122°F) P/N 4812161856 (20 liter) P/N 4812161856 (20 liter) P/N 4812161857 (209 liter) P/N 4812161857 (209 liter) HYDRAULIC FLUID...
Page 107: Maintenance Symbols
Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...
Page 108 Maintenance - Lubricants and symbols 4812163001_C.pdf 2020-01-16...
Page 109: Maintenance - Maintenance Schedule
Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Fuel tank Fuel tank Sprinkler system Sprinkler system Steering joint Steering joint Refueling Refueling Scrapers Scrapers Steering cylinder, bearings Steering cylinder, bearings Cooler Cooler 10.
Page 110: General
Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease.
Page 111: After The First 50 Hours Of Operation
Maintenance - Maintenance schedule After the FIRST 50 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...
Page 112: Every 500 Hours Of Operation
Maintenance - Maintenance schedule Every 500 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...
Page 113: Every 1000 Hours Of Operation
Maintenance - Maintenance schedule Every 1000 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...
Page 114: Every 2000 Hours Of Operation
Maintenance - Maintenance schedule Every 2000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...
Page 115: Every 3000 Hours Of Operation
Maintenance - Maintenance schedule Every 3000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...
Page 116: Every 12Th Month (Annually)
Maintenance - Maintenance schedule Every 12th month (Annually) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Replacing the air filters (main and backup filter) Replacing the air filters (main and backup filter) Check the DPF pipes and connections Check the DPF pipes and connections...
Page 117: Service - Checklist
Maintenance - Maintenance schedule Service - Checklist 2020-01-16 4812163001_C.pdf...
Page 118 Maintenance - Maintenance schedule 4812163001_C.pdf 2020-01-16...
Page 119: Maintenance, 10H
Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 120: Diesel Engine Check Oil Level
Maintenance, 10h Diesel engine Check oil level Ensure that the engine cover is fully open when Ensure that the engine cover is fully open when work is carried out under the cover. work is carried out under the cover. Open the engine cover lock and lower the engine cover forwards.
Page 121: Hydraulic Reservoir, Level Check - Filling
Maintenance, 10h Hydraulic reservoir, Level check - Filling Check that the oil level is visible in the sight glass. Open the engine hood and unscrew the filler cap (2), top up with hydraulic fluid (as per lubricant specification) if the level is too low. Screw on the cap again after filling.
Page 122: Fuel Tank - Filling
Maintenance, 10h Fuel tank - Filling Refuel the tank every day before starting work. Open the engine hood, unscrew the tank cap (1) fill with diesel up to the lower edge of the filler pipe. T4f/Stage IV and T5 / Stage V Kubota engines T4f/Stage IV and T5 / Stage V Kubota engines require the use of Ultra Low Sulphur Diesel require the use of Ultra Low Sulphur Diesel...
Page 123: Sprinkler System/Drum Checking - Cleaning
Maintenance, 10h Sprinkler system/Drum Checking - Cleaning Start the sprinkler system and make sure that no nozzles (2) are clogged. If necessary, clean clogged nozzles and the coarse filter located by the water pump; see figures below. Make sure that the watering system Make sure that the watering system is empty/drained of water (sprinkler, is empty/drained of water (sprinkler,...
Page 124: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle
Maintenance, 10h When cleaning the coarse filter (1), open the cock (2) and loosen the filter housing. Clean the filter and filter housing. Check that the rubber gasket in the filter housing is intact. After inspecting and carrying out any necessary cleaning, start the system and check that it works.
Page 125: Scrapers, Fixed Checking - Setting
Maintenance, 10h Scrapers, fixed Checking - Setting Make sure that the scrapers are undamaged. Adjust the scrapers so that they are 1-2 mm from the drum. For special asphalt compounds, it may be better if the scraper blades (1) lie lightly against the drums. Asphalt remnants can accumulate on the scraper and affect the contact force.
Page 126: Brakes - Check
Maintenance, 10h Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Run the roller very slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Make sure the parking brake is deactivated and press Figure.
Page 127: Maintenance, First 50H
Maintenance, first 50h Maintenance, first 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 128 Maintenance, first 50h Set a container which can hold at least 8 liters (2 gal) under the drain plug (2). Undo the oil filler cap (3), and undo the drain plug (2) in the end of the drain hose (1). Let all the engine oil flow out.
Page 129: Replacing The Hydraulic Oil Filter
Maintenance, first 50h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.
Page 130: Bolted Joints Check
Maintenance, first 50h Bolted joints Check Check that all bolted joints (1) are tightened correctly. Fig. Drum forks Fig. Articulated joint 1. Bolted joints 1. Bolted joints 4812163001_C.pdf 2020-01-16...
Page 131: Maintenance - 50H
Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 132: Steering Cylinder And Steering Joint - Lubrication
Maintenance - 50h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running.
Page 133: Checking The Fuel Hoses And Hose Clamps
Maintenance - 50h Checking the fuel hoses and hose clamps Stop the engine before checking or replacing the Stop the engine before checking or replacing the fuel pipes. Defective fuel pipes can cause a fire. fuel pipes. Defective fuel pipes can cause a fire. If the fuel pipes are not connected, plug them at If the fuel pipes are not connected, plug them at both ends with a clean cloth or paper to prevent dirt...
Page 134: Water Separator - Draining (On Machines Equipped With This)
Maintenance - 50h Water separator - Draining (on machines equipped with this) If water or contaminates accumulate in the water separator, an indication will be shown on the display. If this should happen during operation, drain from the draining plug. (1). Fig.
Page 135: Maintenance Measures - 250 H
Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...
Page 136: Engine Oil And Oil Filter - Change
Maintenance measures - 250 h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.
Page 137: Air Cleaner - Cleaning
Maintenance measures - 250 h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.
Page 138: Replacing Belts/Checking The Belt Tension
Maintenance measures - 250 h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
Page 139: Check - Coolant System
Maintenance measures - 250 h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
Page 140: Check - Air Intake Hoses
Maintenance measures - 250 h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f, T5) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1803 CR D1703-M-IDI-E3 (T3) (T4f, T5) 1.
Page 141: Maintenance - 500H
Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 142: Engine Oil And Oil Filter - Change
Maintenance - 500h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.
Page 143: Drum - Oil Level Inspection - Filling
Maintenance - 500h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.
Page 144: Rubber Elements And Bolted Joints Check
Maintenance - 500h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.
Page 145: Steering Cylinder And Steering Joint - Lubrication
Maintenance - 500h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running.
Page 146: Air Cleaner
Maintenance - 500h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.
Page 147: Replacing The Fuel Filter
Maintenance - 500h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.
Page 148: D1703
Maintenance - 500h D1703 The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site. This is a disposable filter and cannot be cleaned.
Page 149: Check - Air Intake Hoses
Maintenance - 500h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f, T5) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1803 CR D1703-M-IDI-E3 (T3) (T4f, T5) 1.
Page 150: Fuel Tank - Cleaning
Maintenance - 500h Fuel tank - Cleaning It is easiest to clean the tank when it is almost empty. Pump out any bottom sediment using a suitable Pump out any bottom sediment using a suitable pump, such as an oil drain pump. Save the oil in pump, such as an oil drain pump.
Page 151: Coolers
Maintenance - 500h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.
Page 152: Replacing Belts/Checking The Belt Tension
Maintenance - 500h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
Page 153: Maintenance - 1000H
Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 154: Engine Oil And Oil Filter - Change
Maintenance - 1000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.
Page 155: Drum - Oil Level Inspection - Filling
Maintenance - 1000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.
Page 156: Rubber Elements And Bolted Joints Check
Maintenance - 1000h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.
Page 157: Steering Cylinder And Steering Joint - Lubrication
Maintenance - 1000h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running.
Page 158: Air Cleaner
Maintenance - 1000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red. The indicator is mounted on the air cleaner's connecting pipe.
Page 159: Backup Filter - Change
Maintenance - 1000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 160: Replacing The Pre-Filter
Maintenance - 1000h Replacing the pre-filter Activate the parking brake. Switch off the engine and open the engine hood. Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released.
Page 161: Fuel Tank - Cleaning
Maintenance - 1000h Fuel tank - Cleaning It is easiest to clean the tank when it is almost empty. Pump out any bottom sediment using a suitable Pump out any bottom sediment using a suitable pump, such as an oil drain pump. Save the oil in pump, such as an oil drain pump.
Page 162: Check - Air Intake Hoses
Maintenance - 1000h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f, T5) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1803 CR D1703-M-IDI-E3 (T3) (T4f, T5) 1.
Page 163: Replacing The Hydraulic Oil Filter
Maintenance - 1000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.
Page 164: Replacing Belts/Checking The Belt Tension
Maintenance - 1000h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
Page 165: Maintenance Measures - 1500 H (Only T4F, T5 (28 Kw))
Maintenance measures - 1500 h (only T4f, T5 (28 kW)) Maintenance measures - 1500 h (only T4f, T5 (28 kW)) Check - Spreader Contact your local Kubota representative for this service Check - EGR cooler Contact your local Kubota representative for this service Replacing the oil separator Stop the engine before replacing the oil separator.
Page 166: Checking Of Injector Tip
Maintenance measures - 1500 h (only T4f, T5 (28 kW)) Checking of injector tip Contact your local Kubota representative for this service 4812163001_C.pdf 2020-01-16...
Page 167: Maintenance - 2000H
Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 168: Engine Oil And Oil Filter - Change
Maintenance - 2000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.
Page 169: Rubber Elements And Bolted Joints Check
Maintenance - 2000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.
Page 170: Steering Cylinder And Steering Joint - Lubrication
Maintenance - 2000h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running.
Page 171: Air Cleaner
Maintenance - 2000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red. The indicator is mounted on the air cleaner's connecting pipe.
Page 172: Backup Filter - Change
Maintenance - 2000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 173: Replacing The Hydraulic Oil Filter
Maintenance - 2000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.
Page 174: Replacing The Fuel Filter
Maintenance - 2000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.
Page 175: D1703
Maintenance - 2000h D1703 The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site. This is a disposable filter and cannot be cleaned.
Page 176: Coolers
Maintenance - 2000h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.
Page 177: Water Tank - Cleaning
Maintenance - 2000h Water tank - Cleaning Clean the tank with water and a suitable detergent for plastic surfaces. Refit the filter housing or the drain plug (1). Fill with water and check for leaks. The water tank is made of plastic (polyethylene) The water tank is made of plastic (polyethylene) and are recyclable.
Page 178: Hydraulic Reservoir - Fluid Change
Maintenance - 2000h Hydraulic reservoir - fluid change Use an external drainage pump when draining/emptying the hydraulic reservoir. Risk of burn injuries when draining hot oil. Wear Risk of burn injuries when draining hot oil. Wear protective gloves and goggles. protective gloves and goggles.
Page 179: Drum - Oil Change
Maintenance - 2000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Place the roller on a level surface and drive it slowly until the drain plug (1) is straight down.
Page 180: Steering Joint - Check
Maintenance - 2000h Steering joint - Check Check the steering joint for any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig. Steering joint Edge cutter (Optional) - Lubrication Refer to the operation section for information on Refer to the operation section for information on how to operate the edge cutter.
Page 181: Replacing Belts/Checking The Belt Tension
Maintenance - 2000h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
Page 182 Maintenance - 2000h 4812163001_C.pdf 2020-01-16...
Page 183: Maintenance, 3000H
Maintenance, 3000h Maintenance, 3000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 184: Engine Oil And Oil Filter - Change
Maintenance, 3000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop. stop.
Page 185: Drum - Oil Level Inspection - Filling
Maintenance, 3000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.
Page 186: Rubber Elements And Bolted Joints Check
Maintenance, 3000h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.
Page 187: Steering Cylinder And Steering Joint - Lubrication
Maintenance, 3000h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running. Danger of crush injury when the steering is operated.
Page 188: Air Cleaner
Maintenance, 3000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red. The indicator is mounted on the air cleaner's connecting pipe.
Page 189: Backup Filter - Change
Maintenance, 3000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 190: Replacing The Hydraulic Oil Filter
Maintenance, 3000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.
Page 191: Water Tank - Draining
Maintenance, 3000h Water tank - Draining Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump and lines. the winter. Empty the tank, pump and lines. Remove the drain plug (1) and allow all the water to run out.
Page 192: D1703
Maintenance, 3000h D1703 The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site. This is a disposable filter and cannot be cleaned.
Page 193: Coolers
Maintenance, 3000h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.
Page 194: Replacing The Fuel Filter
Maintenance, 3000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.
Page 195: Hydraulic Reservoir - Fluid Change
Maintenance, 3000h Hydraulic reservoir - fluid change Use an external drainage pump when draining/emptying the hydraulic reservoir. Risk of burn injuries when draining hot oil. Wear Risk of burn injuries when draining hot oil. Wear protective gloves and goggles. protective gloves and goggles. Unscrew the tank cap.
Page 196: Draining Of Water Separator
Maintenance, 3000h Draining of water separator Close the fuel filter knob (1). Remove the top cap and rinse the inside with diesel fuel. Remove filter element (2) and rinse the inside with diesel fuel. After cleaning, install the fuel filter, to keep out of dust and dirt.
Page 197: Check - Air Intake Hoses
Maintenance, 3000h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f, T5) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1803 CR D1703-M-IDI-E3 (T3) (T4f, T5) 1.
Page 198: Cleaning Of Dpf (D1803 Only)
Maintenance, 3000h Cleaning of DPF (D1803 only) Contact your local Kubota representative for this service Checking the EGR system (only D1803) Contact your local Kubota representative for this service Checking the injection pump (only D1703) Contact your local Kubota representative for this service Steering joint - Check Check the steering joint for any damage or cracks.
Page 199: Replacing Belts/Checking The Belt Tension
Maintenance, 3000h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
Page 200 Maintenance, 3000h 4812163001_C.pdf 2020-01-16...
Page 201: Maintenance, Every 12Th Month (Annually)
Maintenance, every 12th month (Annually) Maintenance, every 12th month (Annually) Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red.
Page 202: Checking The Egr Pipes And Connections (Only D1803)
Maintenance, every 12th month (Annually) Checking the EGR pipes and connections (only D1803) Contact your local Kubota representative for this service Check the Manifold (only D1803) Contact your local Kubota representative for this service 4812163001_C.pdf 2020-01-16...
Page 203: Maintenance, Every 24Th Month (Every Other Year)
Maintenance, every 24th month (Every other year) Maintenance, every 24th month (Every other year) Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
Page 204: Check - Air Intake Hoses
Maintenance, every 24th month (Every other year) Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f, T5) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1803 CR D1703-M-IDI-E3 (T3) (T4f, T5) 1.
Page 206 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

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