Fayat DYNAPAC CC1400C Instruction Manual
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Fayat DYNAPAC CC1400C Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
CC1100C VI - CC1400C VI
CC1100C VI - CC1400C VI
Kubota D1703 / D1803 / V2203 / V2403
Kubota D1703 / D1803 / V2203 / V2403
CC1100C VI
CC1100C VI
(Stage IIIA) (26 kW)
(Stage IIIA) (26 kW)
CC1100C VI
CC1100C VI
(Tier 4f) (18.5 kW)
(Tier 4f) (18.5 kW)
CC1100C VI
CC1100C VI
(Tier 4f) (28 kW)
(Tier 4f) (28 kW)
CC1100C VI
CC1100C VI
(Stage V) (18.5 kW)
(Stage V) (18.5 kW)
CC1100C VI
CC1100C VI
(Stage V) (28 kW)
(Stage V) (28 kW)
CC1200C VI
CC1200C VI
(Stage IIIA) (26 kW)
(Stage IIIA) (26 kW)
CC1200C VI
CC1200C VI
(Tier 4f) (18.5 kW)
(Tier 4f) (18.5 kW)
CC1200C VI
CC1200C VI
(Tier 4f) (28 kW)
(Tier 4f) (28 kW)
CC1200C VI
CC1200C VI
(Stage V) (18.5 kW)
(Stage V) (18.5 kW)
CC1200C VI
CC1200C VI
(Stage V) (28 kW)
(Stage V) (28 kW)
CC1300C VI
CC1300C VI
(Stage IIIA) (35 kW)
(Stage IIIA) (35 kW)
CC1300C VI
CC1300C VI
(Tier 4f) (37 kW)
(Tier 4f) (37 kW)
CC1300C VI
CC1300C VI
(Stage V) (37 kW)
(Stage V) (37 kW)
CC1400C VI
CC1400C VI
(Stage IIIA) (35 kW)
(Stage IIIA) (35 kW)
CC1400C VI
CC1400C VI
(Tier 4f) (37 kW)
(Tier 4f) (37 kW)
CC1400C VI
CC1400C VI
(Stage V) (37 kW)
(Stage V) (37 kW)
Translation of original instruction
Translation of original instruction
4812164601_C.pdf
4812164601_C.pdf
Vibratory rollers
Vibratory rollers
Engine
Engine
Models and PIN
Models and PIN
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
10000392xxA021396 -
10000392xxA021396 -
10000393xxA022045 -
10000393xxA022045 -
10000394xxA021673 -
10000394xxA021673 -
10000445xxA023696 -
10000445xxA023696 -
10000453xxA032654 -
10000453xxA032654 -
10000398xxA021518 -
10000398xxA021518 -
10000399xxA021830 -
10000399xxA021830 -
10000400xxA021646 -
10000400xxA021646 -
10000447xxA023516 -
10000447xxA023516 -
10000455xxA032884 -
10000455xxA032884 -
10000472xxA025504 -
10000472xxA025504 -
10000473xxA031801 -
10000473xxA031801 -
10000474xxA030899 -
10000474xxA030899 -
10000478xxA030196 -
10000478xxA030196 -
10000479xxA031685 -
10000479xxA031685 -
10000480xxA031590 -
10000480xxA031590 -

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Summary of Contents for Fayat DYNAPAC CC1400C

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812164601_C.pdf 4812164601_C.pdf Vibratory rollers Vibratory rollers CC1100C VI - CC1400C VI CC1100C VI - CC1400C VI Engine Engine Kubota D1703 / D1803 / V2203 / V2403 Kubota D1703 / D1803 / V2203 / V2403 Models and PIN Models and PIN CC1100C VI...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Training ....................... 1 Signal symbols and meaning ..............1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................
  • Page 4 Dimensions, top view (CC1100C VI - CC1200C VI) ..............16 Dimensions, top view (CC1300C VI - CC1400C VI) ..............17 Dimensions, side view (CC1100C VI - CC1200C VI) ..............18 Dimensions, side view (CC1300C VI - CC1400C VI) ..............19 Weights and volumes................
  • Page 5 Location - decals, CALIFORNIA ............... 35 Safety decals..................... 35 Info decals....................39 Instruments/Controls ....................41 Locations - Control panel and controls............41 Function description .................. 42 Function description - Alarm ..............43 Machine alarm................... 44 Functional description - Membrane panel ..........45 Function description, buttons on Forward / Reverse lever......
  • Page 6 Asphalt temperature meter (Optional) ........60 Operator help when starting..............61 Operator help Workmode................61 Electrical system...................... 62 Fuses on machine..................62 Fuses at battery master disconnect switch ..........63 Relays on machine..................64 Operation ..........................67 Before starting ......................67 Master switch - Switching on..............
  • Page 7 Edge cutting (Optional) ................77 Vibration ........................78 Manual/Automatic vibration............... 78 Braking ........................79 Normal braking..................79 Emergency braking ................... 79 Switching off....................80 D1703 / V2203-M-E3B (Stage IIIA) ..........80 D1803 / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V)............80 Parking ........................
  • Page 8 Release the brakes ................... 88 Releasing the brake, wheel motors (Optional) .......... 89 Towing the roller..................90 Short distance towing with switched off engine......... 91 Transport ......................... 92 Securing CC1100/C VI - CC1200/C VI for loading........... 92 Securing CC1100/C VI - CC1200/C VI for loading (Side along the trailer) ....93 Securing CC1100/C VI - CC1200/C VI for loading (Side along the trailer)................
  • Page 9 Every 1000 hours of operation ..............113 Every 1500 hours of operation (only Tier 4f / Stage V (28 kW) / Stage V (37 kW)) ....................113 Every 2000 hours of operation ..............114 Every 3000 hours of operation ..............115 Every 12th month (Annually)..............
  • Page 10 Replacing the hydraulic oil filter .............. 133 Bolted joints Check ...................... 134 Maintenance - 50h ....................... 135 Air cleaner Check main filter ..................135 Steering cylinder and steering joint - Lubrication ........136 Checking the fuel hoses and hose clamps..........137 Water separator - Draining (on machines equipped with this)............
  • Page 11 Drum - oil level Inspection - filling ..................152 Rubber elements and bolted joints Check ...................... 153 Hydraulic reservoir cap - Check .............. 153 Steering cylinder and steering joint - Lubrication ........154 Check - Coolant system ................155 Air cleaner Check - Replacement of main filter ............
  • Page 12 Air cleaner Check - Replacement of main filter ............170 Air filter indicator - Resetting ..............170 Backup filter - Change................171 Replacing the hydraulic oil filter .............. 172 Replacing the fuel filter................173 Replacing the pre-filter ................173 D1703 / V2203-M (Stage IIIA) ..........174 D1803-CR (Tier 4f / Stage V) / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) ....
  • Page 13 Air cleaner Check - Replacement of main filter ............187 Air filter indicator - Resetting ..............187 Backup filter - Change................188 Replacing the hydraulic oil filter .............. 189 Replacing the fuel filter................190 Replacing the pre-filter ................190 D1703 / V2203-M (Stage IIIA) ..........191 D1803-CR (Tier 4f / Stage V) / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) ....
  • Page 14 Steering cylinder and steering joint - Lubrication ........204 Check - Coolant system ................205 Air cleaner Check - Replacement of main filter ............206 Air filter indicator - Resetting ..............206 Backup filter - Change................207 Replacing the hydraulic oil filter .............. 208 Replacing the fuel filter................
  • Page 15 Air filter indicator - Resetting ..............219 Backup filter - Change................219 Checking the DPF pipes and connections (D1803, V2403-CR (Tier 4f / Stage V)) ....................220 Checking the EGR pipes and connections (D1803, V2403-CR (Tier 4f / Stage V)) ....................220 Check the Manifold (D1803, V2403-CR (Tier 4f / Stage V)) ...........
  • Page 16 4812164601_C.pdf 2023-01-05 r h ,...

  • Page 17: Introduction

    Introduction Introduction The machine Dynapac CC1100C VI - CC1400C VI are four combination rollers in the 2 to 4 metric tonnes class featuring 1100 - 1400 mm wide drums. The drum can be used with vibration and both drum and wheels are driven and fitted with brakes. Intended use The rollers are mainly intended for compaction of thin layers and soft asphalt masses for minor contruction...

  • Page 18: General

    Introduction The safety manual supplied with the machine The safety manual supplied with the machine must be read by all roller operators. Always must be read by all roller operators. Always follow the safety instructions. Do not remove follow the safety instructions. Do not remove the manual from the machine.

  • Page 19: Ce Marking And Declaration Of Conformity

    Introduction The machine must be correctly maintained for maximal performance. The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible. Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics.
  • Page 20 Introduction 4812164601_C.pdf 2023-01-05...

  • Page 21: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 22 Safety - General instructions • • Hearing protection is recommended if the noise level exceeds 80 dB(A). The Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

  • Page 23: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the risk zone, i.e. a distance of at least 7 m (23 the risk zone, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 24: Driving Near Edges

    Safety - when operating Driving near edges Never operate with the drum outside the edge, the Never operate with the drum outside the edge, the substrate might not have full bearing strength or substrate might not have full bearing strength or the edge is close to a slope.

  • Page 25: Safety (Optional)

    Safety (Optional) Safety (Optional) Edge cutter/compactor The operator must make sure that nobody is in the The operator must make sure that nobody is in the area of operation while the machine is in use. area of operation while the machine is in use. The edge cutter consists of rotating components The edge cutter consists of rotating components and there is a risk of being crushed.

  • Page 26: Chip Spreader

    Safety (Optional) Chip spreader The machine must not be lifted or transported on The machine must not be lifted or transported on another vehicle with chips in the chip spreader. another vehicle with chips in the chip spreader. The weight for the chip spreader is specified on The weight for the chip spreader is specified on the unit rating plate.

  • Page 27: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 28: Fire Fighting

    Special instructions Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics. Never aim the water jet directly at the fuel tank Never aim the water jet directly at the fuel tank cap, or into exhaust pipe.

  • Page 29: Battery Handling

    Special instructions Battery handling When removing batteries, always disconnect the When removing batteries, always disconnect the negative cable first. negative cable first. When fitting batteries, always connect the When fitting batteries, always connect the positive cable first. positive cable first. Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way.
  • Page 30 Special instructions 4812164601_C.pdf 2023-01-05...

  • Page 31: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 32: Dimensions, Top View

    Technical specifications Dimensions, top view (CC1100C VI - CC1200C VI) Dimensions Dimensions Machine width Machine width CC1100C VI CC1100C VI 1210 1210 CC1200C VI CC1200C VI 1340 1340 B (without ROPS) B (without ROPS) Machine width Machine width CC1100C VI CC1100C VI 1210 1210...

  • Page 33: Dimensions, Top View (Cc1300C Vi - Cc1400C Vi)

    Technical specifications Dimensions, top view (CC1300C VI - CC1400C VI) Dimensions Dimensions Machine width Machine width CC1300C VI CC1300C VI 1425 1425 CC1400C VI CC1400C VI 1505 1505 B (without ROPS) B (without ROPS) Machine width Machine width CC1300C VI CC1300C VI 1510 1510...

  • Page 34: Dimensions, Side View (Cc1100C Vi - Cc1200C Vi)

    Technical specifications Dimensions, side view (CC1100C VI - CC1200C VI) Dimensions Dimensions Wheel base Wheel base 1700 1700 Diameter, drum Diameter, drum Height, with ROPS Height, with ROPS 2542 2542 Height, without ROPS Height, without ROPS 1744 1744 68.5 68.5 Length Length 2375...

  • Page 35: Dimensions, Side View (Cc1300C Vi - Cc1400C Vi)

    Technical specifications Dimensions, side view (CC1300C VI - CC1400C VI) Dimensions Dimensions Wheel base Wheel base 1970 1970 Diameter, drum Diameter, drum CC1300C VI CC1300C VI 34.6 34.6 CC1400C VI CC1400C VI 34.7 34.7 Height, with ROPS Height, with ROPS 2740 2740 Height, without ROPS...

  • Page 36: Weights And Volumes

    Technical specifications Weights and volumes Fluid volumes Fluid volumes CC1100C VI - CC1200C VI CC1100C VI - CC1200C VI Fuel tank Fuel tank 45 liters 45 liters 47.6 qts 47.6 qts Water tank Water tank 183 liters 183 liters 193.4 qts 193.4 qts Emulsion tank Emulsion tank...
  • Page 37 Technical specifications Compaction data Compaction data (CC1100C VI - CC1200C VI) (CC1100C VI - CC1200C VI) Static linear load Static linear load CC1100C VI CC1100C VI 10.7 kg/cm 10.7 kg/cm 59.9 pli 59.9 pli CC1200C VI CC1200C VI 10.2 kg/cm 10.2 kg/cm 57.1 pli 57.1 pli...
  • Page 38 Technical specifications Compaction data Compaction data (CC1300C VI - CC1400C VI) (CC1300C VI - CC1400C VI) Static linear load (front/rear) Static linear load (front/rear) CC1300C VI CC1300C VI 14,5 kg/cm 14,5 kg/cm 80 pli 80 pli CC1400C VI CC1400C VI 15,1 kg/cm 15,1 kg/cm 85 pli...

  • Page 39: General

    Technical specifications General Engine Engine Manufacturer/Model Manufacturer/Model Effect (SAE J1995) Effect (SAE J1995) Kubota D1703-M-IDI E3B (Stage IIIA) Kubota D1703-M-IDI E3B (Stage IIIA) 26.1 kW (35 hp) 26.1 kW (35 hp) 2800 rpm 2800 rpm Kubota D1703-M-DI-E4B Kubota D1703-M-DI-E4B 18.5 kW (25 hp) 18.5 kW (25 hp) 2200 rpm 2200 rpm (Tier 4f / Stage V)

  • Page 40: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): PROPERTY CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 41: Foldable Rops - Bolts

    Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. Foldable ROPS - bolts CC1100/C VI - CC1200/C VI CC1100/C VI - CC1200/C VI Bolt dimensions : Bolt dimensions : Strength class : Strength class : Tightening torque :...

  • Page 42: Slopes

    Technical specifications Slopes The recommended max slope angle is for a machine that runs straight on hard, flat surface. Unstable ground, vibration on, speed and steering the machine can all cause the machine to topple at Max 20° or 36% Max 20°...

  • Page 43: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a water-cooled, in-line three or four cylinder, four-stroke diesel engine. Electrical system The machine has the following control units (ECU, Electronic Control Unit) and electronic units. • Main ECU (for the machine) •...

  • Page 44: Identification

    Machine description ROPS structure must be replaced immediately. Never perform any modifications on the ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the ROPS standards becoming invalid.

  • Page 45: Product Identification Number On The Frame

    Machine description Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right side of the front frame. Fig. PIN Front frame 1. Serial number Explanation of 17PIN serial number A= Manufacturer 00123 00123 123456 123456...

  • Page 46: Machine Plate

    Machine description Machine plate The machine type plate (1) is affixed on the rear left edge of the frame. The plate includes: • name and address of the manufacturer (2) • type of machine (3) • PIN-product identification number (serial number) (4) •...
  • Page 47 Machine description Please specify the engine serial number when ordering spares. Refer also to the engine manual. Fig. Engine - D1703-M-IDI-E3 (Stage IIIA) 1. Type plate 2. Engine series plate Fig. Engine - D1703-M-DI-E4B Fig. Engine - D1803-CR (Tier 4f / Stage V) (Tier 4f / Stage V) 1.
  • Page 48 Machine description Fig. Engine - V2203-M (Stage IIIA) Fig. Engine - V2403-CR (Tier 4f / Stage V) 1. Type plate 1. Type plate 2. Engine series plate 2. Engine series plate 4812164601_C.pdf 2023-01-05...

  • Page 49: Location - Decals (Cc1100C Vi / Cc1200C Vi)

    Machine description Location - decals (CC1100C VI / CC1200C VI) 6, 21 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Hydraulic fluid level Hydraulic fluid level 4700272373 4700272373 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 Warning, Starting gas Warning, Starting gas...

  • Page 50: Location - Decals (Cc1300C Vi / Cc1400C Vi)

    Machine description Location - decals (CC1300C VI / CC1400C VI) 6, 21 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Hydraulic fluid level Hydraulic fluid level 4700272373 4700272373 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 Warning, Starting gas Warning, Starting gas...

  • Page 51: Location - Decals, California

    Machine description Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 Fig. Location Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible.
  • Page 52 Machine description 4700903459 Warning - Read instruction manual The operator must read the safety, operation and maintenance instructions before operating the machine. 4700904083 Warning - Edge cutter (optional) Warning of rotating parts. Maintain a safe distance from the crush zone. 4700903422 Warning - Crush zone, chip spreader (optional) Risk of personal injury or being crushed.
  • Page 53 Machine description 4811000080 Warning - Chip spreader (optional) The spreader has rotating components. Never insert your hands or any objects when the spreader is in operation. Always stop the roller motor before carrying out adjustments or maintenance on the spreader. 2023-01-05 4812164601_C.pdf...
  • Page 54 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 4812164601_C.pdf 2023-01-05...

  • Page 55: Info Decals

    Machine description Info decals 6. Diesel fuel (Stage IIIA) 6. Diesel fuel (Stage IIIA) 8. Lifting point 8. Lifting point 9. Manual compartment 9. Manual compartment 4700991658 4700991658 4700357587 4700357587 4700903425 4700903425 10. Battery disconnector 10. Battery disconnector 11. Fixing point 11.
  • Page 56 Machine description 24. Forward/Reverse lever 24. Forward/Reverse lever 4812130376 4812130376 4812164601_C.pdf 2023-01-05...

  • Page 57: Instruments/Controls

    Machine description Instruments/Controls Locations - Control panel and controls Fig. Operator's Fig. Operator position station Ignition key Ignition key Fuse holder Fuse holder Direction selector / Direction selector / indicator indicator Engine speed control Engine speed control Instrument cover Instrument cover Emergency stop Emergency stop (D1703 / V2203-M)

  • Page 58: Function Description

    Machine description Function description Designation Designation Symbol Symbol Function Function Throttle control Throttle control In forward position, the engine idles. In forward position, the engine idles. In backward position, the engine runs at full speed. In backward position, the engine runs at full speed. Seat switch Seat switch Remain seated at all times when operating the roller.

  • Page 59: Function Description - Alarm

    Machine description Function description - Alarm No Symbol Designation and Function No Symbol Designation and Function Warning lamp (Red) Warning lamp (Red) Serious fault: Switch off engine Serious fault: Switch off engine immediately! immediately! Launched together with a message on Launched together with a message on the display.

  • Page 60: Machine Alarm

    Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.

  • Page 61: Functional Description - Membrane Panel

    Machine description Functional description - Membrane panel Working mode Vibration, high/low amplitude (CC1300/C VI - CC1400/C VI only) Rotating beacon Working lights Sprinkler timer Sprinkler, manual / automatic Engine speed selector Horn (D1803 / V2403-CR) Designation Function Designation Function color color Working Working...
  • Page 62 Machine description Designation Function Designation Function color color Working Working Enables working lights for ROPS and / or Frame Enables working lights for ROPS and / or Frame lights, switch lights, switch LED OFF = OFF LED OFF = OFF LED LEFT = Working lights, Frame LED LEFT = Working lights, Frame LED RIGHT = Working lights, Frame and...

  • Page 63: Function Description, Buttons On Forward / Reverse Lever

    Machine description Function description, buttons on Forward / Reverse lever Left lever (LH) Right lever (RH) Mode / Button Mode / Button Button 1 Button 1 Button 2 Button 2 Button 3 Button 3 Transport mode Transport mode None None None None Edge cutter, up...

  • Page 64: Speed Adjustment And Vibration Frequency

    Machine description Speed adjustment and vibration frequency (CC1100/C VI - CC1400/C VI with single amplitude) Mechanical speed control If the speed control is in the center position / ECO (2), both the engine speed and vibration frequency are low. If the speed control is in the lowermost position / ECO (3), both the engine speed and vibration frequency are high.

  • Page 65: Navigation Submenus

    Machine description Navigation submenus Stage IIIA Stage IIIA Navigation sequence Navigation sequence Stage V / Tier 4f Stage V / Tier 4f Submenu Submenu Transport mode / Machine hours Transport mode / Machine hours 1st press 1st press Transport mode / Machine hours Transport mode / Machine hours Error code list Error code list...

  • Page 66: Transport Mode

    Machine description Transport mode The transport mode screen provides information about travel direction (3), machine hours (4) and fuel level (2). 2. Fuel level: - The fuel level is indicated as a percentage (%) on the bar to the right of the display. When only the lowest step on the bar is filled, there is 10% of the fuel remaining in the tank and the warning lamp for the fuel level (6) lights.

  • Page 67: Submenu - Regeneration (D1803 (Tier 4F / Stage V) / V2403-Cr (Tier 4F / Stage V))

    Machine description Submenu - Regeneration (D1803 (Tier 4f / Stage V) / V2403-CR (Tier 4f / Stage V)) Regeneration is activated using the button (1) on the right-hand side of the display. Parked regeneration requires the following conditions to be met: - FNR/selector lever in neutral position Fig.
  • Page 68 Machine description Level 3 If the symbol (1) on the display Flashes, Red warning lamp is lit and error code SPN 3701 / FMI 15 is launched in the error code list, a Parked regeneration is required. Satisfy the conditions for Parked regeneration and perform this immediately.

  • Page 69: Submenu - Error Code List

    Machine description Submenu - Error code list 1. The alarm symbols are shown on the left-hand side of the display. At the top is the red (5) warning symbol and at the bottom the yellow (6). Alarms are categorized in different degrees of severity: White alarm: The lowest degree of severity.

  • Page 70: User Settings

    Machine description User settings The user can change the light settings (day mode (9) / night mode (10)), choose between the Metric or Imperial unit system (14) and also read version of installed software for display (11) and ECU (12). Fig.
  • Page 71 Machine description "ADJUSTMENTS" CALIBRATION - service personnel only, requires a PIN code. The value of the number increases or decreases using button 1 or 3 respectively. Button 2 confirms the value and the indication moves to the next number. Control lever calibration 1.

  • Page 72: Working Mode, Vibration

    Machine description Working mode, Vibration The different working modes are selected with the help of the working mode button on the panel. 1. Optional asphalt temperature meter (see the chapter asphalt temperature meter) Symbols are shown in the menu Working mode, vibration for forward and rear drums.

  • Page 73: Working Mode, Vibration With Dual Amplitudes (Optional) (Cc1300 Vi - 1400 Vi With V2403-Cr (Tier 4F / Stage V) Engine)

    Machine description Working mode, Vibration with dual amplitudes (Optional) (CC1300 VI - 1400 VI with V2403-CR (Tier 4f / Stage V) engine) - The speed changes automatically from medium to high on activation of vibration with low amplitude, provided that high has not already been selected. - The speed decreases automatically from high to medium, on activation of vibration with High amplitude if medium speed has not already been selected.

  • Page 74: Working Mode - Edge Cutter

    Machine description Working mode - Edge cutter The different working modes are selected with the help of the working mode button on the panel. In Working mode, Edge cutter a symbol is shown for the drum (front drum) and the symbol for the edge cutter (6).

  • Page 75: Working Mode - Chip Spreader

    Machine description Working mode - Chip spreader The different working modes are selected with the help of the button on the panel. In Working mode, Chip spreader a symbol is shown for the drum (front drum) and the symbol for the chip spreader (3).

  • Page 76: Asphalt Temperature Meter (Optional)

    Machine description Asphalt temperature meter (Optional) With the side menu (6) active, the asphalt temperature meter is accessed by pressing the button (7). The asphalt temperature is displayed in the upper right corner (8) and the temperature display flashes if the temperature is outside the preset limits.

  • Page 77: Operator Help When Starting

    Machine description Operator help when starting To start the diesel engine requires the following conditions to be met: - Activated parking brake - Control lever in neutral - Engine speed selector in low position (Low = idling). Applies only to CR engines (electronically controlled engines) and there is no operator assistance here.

  • Page 78: Electrical System

    Machine description Electrical system Fuses on machine The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. NOTE! The table below applies to machines that have been rebuilt according to Service Bullentin SB-20200519 2 - Ignition switch rebuild.

  • Page 79: Fuses At Battery Master Disconnect Switch

    Machine description Fuses at battery master disconnect switch The figure shows the different positions of the fuses in the engine compartment. The table below gives fuse amperage and function. All fuses are flat pin fuses. D1703 / V2203-M-E3B (Stage IIIA) Main fuse Main fuse Glowing, Start relay, Fuel...

  • Page 80: Relays On Machine

    Machine description The control unit (ECU) (1) is located under the floor plate (2) on the platform. This control unit manages, among others, automatic vibration control, automatic watering control and interlock. Relays on machine Fig. Operator's station 1. Control unit (ECU) 2.
  • Page 81 Machine description Engine compartment (D1803 / V2403-CRE4B (Tier 4f) / V2403-CRE5B (Stage V)) Start relay Start relay Engine ECU relay Engine ECU relay Glowing relay Glowing relay Fig. Relays Engine compartment (D1803 / V2403-CR-E4B / V2403-CRE5B) Steering column K6.1 K6.1 Working lights frame Working lights frame K6.2...
  • Page 82 Machine description 4812164601_C.pdf 2023-01-05...

  • Page 83: Operation

    Operation Operation Before starting Master switch - Switching on Perform daily maintenance. See the maintenance instructions. The battery disconnector is on the left side in the engine compartment. Turn the key (1) to switched on position. The roller is now supplied with power. The engine hood must be unlocked during The engine hood must be unlocked during operation, unless the battery disconnector is freely...

  • Page 84: Driver Seat - Adjustment

    Operation Driver seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The tables below show the adjustments that can be made on the different seats. The image below to the left shows a fully equipped luxury comfort seat while the image below to the right shows a normally equipped comfort seat.

  • Page 85: Parking Brake - Check

    Operation Fig. Driver seat (MSG65) 5. Lumbar support adjustment 6. Backrest extension 7. Armrest, adjustable 8. Seat heating Lumbar Lumbar Backrest Backrest Armrest, Armrest, Seat heating (8) Seat heating (8) support support extension (6) extension (6) adjustable (7) adjustable (7) adjustment (5) adjustment (5) Standard seat...

  • Page 86: Reserve Brake - Control

    Operation The engine can only be started with the parking The engine can only be started with the parking brake (6) activated. brake (6) activated. Reserve brake - Control Drive slowly fowards/backwards and press down the parking brake button (6) to activate it. The roller must now stop immediately.

  • Page 87: Interlock

    Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 4 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.

  • Page 88: Operator Position

    Operation Operator position If a ROPS (Roll Over Protective Structure) is fitted to the roller, always wear the seat belt (1) and wear a protective helmet. Always replace the seat belt (1) if it shows signs of Always replace the seat belt (1) if it shows signs of wear or has been subjected to excessive strain.

  • Page 89: Flow Divider (Optional)

    Operation Flow divider (Optional) The switch on the floor (to the left) must be press down to activate the flow divider. The flow divider is enabled as long as the switch is actuated. Remove your foot from the switch to disable the flow divider. Fig.

  • Page 90: D1803 / V2403-Cr-E4B (Tier 4F) / V2403-Cr-E5B (Stage V)

    Operation D1803 / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) Make sure that the LED button (32) is set to LOW mode (1 lamp lit). Warm up the engine at idling speed for a few minutes, although longer if ambient temperature is below +10°C (50°F).

  • Page 91: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 92: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 93: Edge Cutting (Optional)

    Operation Edge cutting (Optional) The machine must be running to activate the edge cutter/compactor. Selection of edge cutter / compactor for right or left is done with the button (19). With the machine in Working mode/Edge cutter (20) (middle LEDs lit) the edge cutter/compactor is controlled up and down with the help of button (3) and button (2) on the control lever.

  • Page 94: Vibration

    Operation Vibration Manual/Automatic vibration In Working mode/Vibration (20) (LED LEFT lit), you can manually activate vibration on the forward drum using button 1 on the forward/reverse lever. In automatic mode, the vibration is activated when the preset speed is reached, provided that the drum is selected with the help of the buttons on the control lever.

  • Page 95: Braking

    Operation Braking Normal braking Switch off vibration using button 1 on the control lever. Move the forward/reverse lever (6) to the neutral position to stop the roller. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal...

  • Page 96: Switching Off

    Operation Switching off Activate the parking brake (31). D1703 / V2203-M-E3B (Stage IIIA) Turn the engine speed control (2) back to idling. D1803 / V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) Press the LED button (32) so it is set to LOW mode (left LED lit).

  • Page 97: Parking

    Operation Parking Chocking the drums Never disembark from the roller when the diesel Never disembark from the roller when the diesel engine is running, without first activating the engine is running, without first activating the parking brake. parking brake. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
  • Page 98 Operation 4812164601_C.pdf 2023-01-05...

  • Page 99: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 100: Steering Cylinder, Hinges, Etc

    Long-term parking Steering cylinder, hinges, etc. Lubricate the steering joint bearings and the steering cylinder's two bearings with grease. Grease the piston rod of the steering cylinder with inhibitor grease. Grease the hinges on the engine compartment hood and also grease both ends of the forward/reverse control (bright parts).

  • Page 101: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Enable the parking brake. Pull out the locking pin (2) fitted with a wire, and pull up/out the locking dowel (3).

  • Page 102: Lifting The Roller

    Miscellaneous Weight: see the machine plate on the roller Lifting the roller The maximum weight of the machine (5) can be The maximum weight of the machine (5) can be read on the machine plate (1). read on the machine plate (1). Lifting equipment such as chains, steel wires, Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in...

  • Page 103: Lifting The Roller With A Single -Point Lift (Optional) (Cc1100/C Vi - Cc1200/C Vi Only)

    Miscellaneous Lifting the roller with a single -point lift (Optional) (CC1100/C VI - CC1200/C VI only) The maximum weight of the machine (5) can be The maximum weight of the machine (5) can be read on the machine plate (1). read on the machine plate (1).

  • Page 104: Towing/Recovering

    Miscellaneous Towing/Recovering The roller can be moved up to 300 meters (330 yards) using the instructions below. Release the brakes Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement;...

  • Page 105: Releasing The Brake, Wheel Motors (Optional)

    Miscellaneous Releasing the brake, wheel motors (Optional) Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement; the roller can start rolling when the brakes the roller can start rolling when the brakes are released.

  • Page 106: Towing The Roller

    Miscellaneous Towing the roller The roller must be counter-braked during The roller must be counter-braked during towing/recovery. Always use a towbar. There is no towing/recovery. Always use a towbar. There is no braking capacity on the roller now. braking capacity on the roller now. The roller must be towed slowly, max.

  • Page 107: Short Distance Towing With Switched Off Engine

    Miscellaneous Short distance towing with switched off engine Chock the drums to prevent the roller Chock the drums to prevent the roller from moving. from moving. Open the hood and make sure that the propulsion pump is accessible. There is a bypass screw (1) located on the pump that must be unscrewed counterclockwise (max two turns), to put the drive system (ports A and B) in bypass mode.

  • Page 108: Transport

    Miscellaneous Transport Tie-down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable. If not, tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place.

  • Page 109: Securing

    Miscellaneous 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on the trailer, symmetrically located on the right and left sides. the trailer, symmetrically located on the right and left sides.
  • Page 110 Miscellaneous Direct of travel 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on the trailer.

  • Page 111: Securing

    Miscellaneous Lashings Lashings Ensure that: Ensure that: The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least 1.6 tonnes (1,600 daN) and the lashings are well pre-tensioned during the entire transport. 1.6 tonnes (1,600 daN) and the lashings are well pre-tensioned during the entire transport.
  • Page 112 Miscellaneous 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on the trailer. Symmetrically located on the right and left sides. the trailer.

  • Page 113: Securing

    Miscellaneous Securing CC1100/C VI - CC1200/C VI for loading (Side across the trailer) Securing of two CC1100/C VI - CC1200/C VI vibratory rollers from Dynapac loaded side by side across a trailer for transport on road and in Baltic sea /North sea (Sea area A/B).

  • Page 114: Securing

    Miscellaneous Load carrier Load carrier Ensure that: Ensure that: When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
  • Page 115 Miscellaneous Direct of travel 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on the trailer, symmetrically located on the right and left sides.

  • Page 116: Foldable Rops

    Miscellaneous Ensure that: Ensure that: The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least 1.6 tonnes (1,600 daN) and the lashings are well pre-tensioned during the entire transport. 1.6 tonnes (1,600 daN) and the lashings are well pre-tensioned during the entire transport.

  • Page 117: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 118 Operating instructions - Summary 4812164601_C.pdf 2023-01-05...

  • Page 119: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 120 Preventive maintenance CALIFORNIA Proposition 65 Decal and location of decal shown in section Machine description. 4812164601_C.pdf 2023-01-05...

  • Page 121: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, oil can cause overheating, resulting in rapid wear.
  • Page 122 Maintenance - Lubricants and symbols Fluid volumes Fluid volumes Hydraulic tank Hydraulic tank 40 liters 40 liters 42.3 qts 42.3 qts Diesel engine Diesel engine CC1100/C VI - CC1200/C VI CC1100/C VI - CC1200/C VI - D1703-M-DI-E4B - D1703-M-DI-E4B 7 liters 7 liters 7.4 qts 7.4 qts...
  • Page 123 Maintenance - Lubricants and symbols ENGINE OIL ENGINE OIL Air temperature -15°C - +50°C Air temperature -15°C - +50°C Dynapac Engine Oil Dynapac Engine Oil P/N 4812161855 (5 liter) P/N 4812161855 (5 liter) (5°F-122°F) (5°F-122°F) P/N 4812161856 (20 liter) P/N 4812161856 (20 liter) P/N 4812161857 (209 liter) P/N 4812161857 (209 liter) HYDRAULIC FLUID...

  • Page 124: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...

  • Page 125: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Fuel tank Fuel tank Sprinkler system/Drum Sprinkler system/Drum Steering joint Steering joint Refueling Refueling Scrapers/Drum Scrapers/Drum Steering cylinder, bearings Steering cylinder, bearings Cooler Cooler 10.

  • Page 126: General

    Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil oils and fuel and when lubricating using oil or grease.

  • Page 127: After The First 50 Hours Of Operation

    Maintenance - Maintenance schedule After the FIRST 50 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 128: Every 500 Hours Of Operation

    Maintenance - Maintenance schedule Every 500 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...

  • Page 129: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...

  • Page 130: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 131: Every 3000 Hours Of Operation

    Maintenance - Maintenance schedule Every 3000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 132: Every 12Th Month (Annually)

    Maintenance - Maintenance schedule Every 12th month (Annually) Refer to the contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Replacing the air filters (main and backup filter) Replacing the air filters (main and backup filter) Check the DPF pipes and connections Check the DPF pipes and connections...

  • Page 133: Service - Checklist

    Maintenance - Maintenance schedule Service - Checklist 2023-01-05 4812164601_C.pdf...
  • Page 134 Maintenance - Maintenance schedule 4812164601_C.pdf 2023-01-05...

  • Page 135: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 136: Check - Coolant System

    Maintenance, 10h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.
  • Page 137 Maintenance, 10h Open the engine cover lock and lower the engine cover forwards. Check the oil level using the dipstick (1). The level should be between the marks. If the level is near the lower mark, top off with fresh engine oil via the filler cap (2).

  • Page 138: Hydraulic Reservoir, Level Check - Filling

    Maintenance, 10h Hydraulic reservoir, Level check - Filling Check that the oil level is visible in the sight glass. Open the engine hood and unscrew the filler cap (2), top up with hydraulic fluid (as per lubricant specification) if the level is too low. Screw on the cap again after filling.

  • Page 139: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Refuel the tank every day before starting work. Open the engine hood, unscrew the tank cap (1) fill with diesel up to the lower edge of the filler pipe. Tier 4f and Stage V Kubota engines require the Tier 4f and Stage V Kubota engines require the use of Ultra Low Sulphur Diesel (ULSD) fuel, use of Ultra Low Sulphur Diesel (ULSD) fuel,...

  • Page 140: Sprinkler System/Drum Checking - Cleaning

    Maintenance, 10h Sprinkler system/Drum Checking - Cleaning Start the sprinkler system and make sure that no nozzles (2) are clogged. If necessary, clean clogged nozzles and the coarse filter located by the water pump; see figures below. Make sure that the watering system Make sure that the watering system is empty/drained of water (sprinkler, is empty/drained of water (sprinkler,...

  • Page 141: Sprinkler System / Wheels Check - Cleaning

    Maintenance, 10h Sprinkler system / Wheels Check - Cleaning Fill the rear tank with emulsion fluid; for example, water mixed with 2% cutting fluid. Make sure that the sprinkler nozzles (2) are not clogged. Clean them and the filter if necessary. See under Sprinkler system/Drum;...

  • Page 142: Pump System / Tire Check - Cleaning

    Maintenance, 10h When cleaning the coarse filter (1), open the cock (2) and loosen the filter housing. Clean the filter and filter housing. Check that the rubber gasket in the filter housing is intact. After inspecting and carrying out any necessary cleaning, start the system and check that it works.

  • Page 143: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle

    Maintenance, 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle (1) and fine filter (3) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. Nozzle Nozzle Colour Colour l/min (at 2.0 l/min (at 2.0...

  • Page 144: Scrapers, Spring-Action (Optional) Checking - Adjustment

    Maintenance, 10h Scrapers, spring-action (Optional) Checking - Adjustment The scrapers must be lifted from The scrapers must be lifted from the drum during transport. the drum during transport. Fig. Spring-action scrapers 1. Scraper blade 2. Adjusting screws 3. Springs Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Run the roller very slowly forward.

  • Page 145: Scrapers Check - Adjustment

    Maintenance, 10h Scrapers Check - Adjustment Make sure that the scraper (1) is flush with the tire when compacting asphalt. The scrapers must hang free from the tires during transportation. Hang up the scraper member (2) by adjusting the screws (4). The angle of the scraper to the tire can be adjusted by releasing the screws (4) to adjust the scraper, and then tightening the screws.
  • Page 146 Maintenance, 10h 4812164601_C.pdf 2023-01-05...

  • Page 147: Maintenance, First 50H

    Maintenance, first 50h Maintenance, first 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 148 Maintenance, first 50h Place a receptacle that holds at least 12 liters (8 gal.) under the drain plug (2). Undo the oil filler cap (3), and undo the drain plug (2) in the end of the drain hose (1). Let all the engine oil flow out.

  • Page 149: Replacing The Hydraulic Oil Filter

    Maintenance, first 50h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.

  • Page 150: Bolted Joints Check

    Maintenance, first 50h Bolted joints Check Check that all bolted joints (1) are tightened correctly. Fig. Drum forks Fig. Articulated joint 1. Bolted joints 1. Bolted joints 4812164601_C.pdf 2023-01-05...

  • Page 151: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 152: Steering Cylinder And Steering Joint - Lubrication

    Maintenance - 50h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.

  • Page 153: Checking The Fuel Hoses And Hose Clamps

    Maintenance - 50h Checking the fuel hoses and hose clamps Stop the engine before checking or replacing the Stop the engine before checking or replacing the fuel pipes. Defective fuel pipes can cause a fire. fuel pipes. Defective fuel pipes can cause a fire. If the fuel pipes are not connected, plug them at If the fuel pipes are not connected, plug them at both ends with a clean cloth or paper to prevent dirt...

  • Page 154: Water Separator - Draining (On Machines Equipped With This)

    Maintenance - 50h Water separator - Draining (on machines equipped with this) If water or contaminates accumulate in the water separator, an indication will be shown on the display. If this should happen during operation, drain from the draining plug. (1). Fig.

  • Page 155: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 156: Engine Oil And Oil Filter - Change

    Maintenance measures - 250 h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in Switch off the engine and push in the emergency stop. the emergency stop.
  • Page 157 Maintenance measures - 250 h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

  • Page 158: Air Cleaner - Cleaning

    Maintenance measures - 250 h Air cleaner - Cleaning Wipe the inside of the cover (2) and filter housing (5). Fig. Air cleaner 2. Cover 5. Filter housing Wipe clean on both sides Wipe also both surfaces for the outlet pipe; see of the outlet pipe.
  • Page 159 Maintenance measures - 250 h If the belt tension is not sufficient: - Loosen the fastening bolts that hold the alternator in place. - Use a prybar/lever and place it between the alternator and engine block. - Push the alternator outwards to achieve the required belt tension.

  • Page 160: Check - Coolant System

    Maintenance measures - 250 h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 161: Check - Air Intake Hoses

    Maintenance measures - 250 h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.

  • Page 162: Function Of The Cooling Water System (Cc1100/C Vi - Cc1200/C Vi)

    Maintenance measures - 250 h Function of the cooling water system (CC1100/C VI - CC1200/C VI) The thermostat housing (1) cap (2) has two integrated functions: - To discharge coolant / gas to the return tank (3) via the return hose (4) if the pressure is too high in the system.

  • Page 163: Function Of The Cooling Water System (Cc1300/C Vi - 1400/C Vi)

    Maintenance measures - 250 h Function of the cooling water system (CC1300/C VI - 1400/C VI) The thermostat housing (1) cap (2) has two integrated functions: - To discharge coolant / gas to the return tank (3) via the return hose (4) if the pressure is too high in the system.
  • Page 164 Maintenance measures - 250 h 4812164601_C.pdf 2023-01-05...

  • Page 165: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 166: Engine Oil And Oil Filter - Change

    Maintenance - 500h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in Switch off the engine and push in the emergency stop. the emergency stop. Take great care when draining fluids and oils.
  • Page 167 Maintenance - 500h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

  • Page 168: Drum - Oil Level Inspection - Filling

    Maintenance - 500h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is positioned as illustrated. Make sure that the marking (2) on the drum end faces downward before starting work. Unscrew the plug and check that the oil level reaches up to the bottom of the hole.

  • Page 169: Rubber Elements And Bolted Joints Check

    Maintenance - 500h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.

  • Page 170: Steering Cylinder And Steering Joint - Lubrication

    Maintenance - 500h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.

  • Page 171: Check - Coolant System

    Maintenance - 500h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 172: Air Cleaner

    Maintenance - 500h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.

  • Page 173: Replacing The Fuel Filter

    Maintenance - 500h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 174: D1703 / V2203-M (Stage Iiia)

    Maintenance - 500h D1703 / V2203-M (Stage IIIA) The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site.

  • Page 175: Check - Air Intake Hoses

    Maintenance - 500h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.

  • Page 176: Fuel Filter's Water Separator - Draining (On Machines Equipped With This)

    Maintenance - 500h Fuel filter’s water separator - Draining (on machines equipped with this) If water or contaminates accumulate in the fuel filter’s water separator, an indication will be shown on the display. If this should happen during operation, drain from the draining plug.
  • Page 177 Maintenance - 500h If the belt tension is not sufficient: - Loosen the fastening bolts that hold the alternator in place. - Use a prybar/lever and place it between the alternator and engine block. - Push the alternator outwards to achieve the required belt tension.

  • Page 178: Checking - Cleaning

    Maintenance - 500h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.

  • Page 179: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 180: Engine Oil And Oil Filter - Change

    Maintenance - 1000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in Switch off the engine and push in the emergency stop. the emergency stop. Take great care when draining fluids and oils.
  • Page 181 Maintenance - 1000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

  • Page 182: Drum - Oil Level Inspection - Filling

    Maintenance - 1000h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is positioned as illustrated. Make sure that the marking (2) on the drum end faces downward before starting work. Unscrew the plug and check that the oil level reaches up to the bottom of the hole.

  • Page 183: Rubber Elements And Bolted Joints Check

    Maintenance - 1000h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.

  • Page 184: Steering Cylinder And Steering Joint - Lubrication

    Maintenance - 1000h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.

  • Page 185: Check - Coolant System

    Maintenance - 1000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 186: Air Cleaner

    Maintenance - 1000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.

  • Page 187: Backup Filter - Change

    Maintenance - 1000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 188: Replacing The Hydraulic Oil Filter

    Maintenance - 1000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.

  • Page 189: Replacing The Fuel Filter

    Maintenance - 1000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 190: D1703 / V2203-M (Stage Iiia)

    Maintenance - 1000h D1703 / V2203-M (Stage IIIA) The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site.
  • Page 191 Maintenance - 1000h If the belt tension is not sufficient: - Loosen the fastening bolts that hold the alternator in place. - Use a prybar/lever and place it between the alternator and engine block. - Push the alternator outwards to achieve the required belt tension.

  • Page 192: Fuel Tank - Cleaning

    Maintenance - 1000h Fuel tank - Cleaning It is easiest to clean the tank when it is almost empty. Pump out any bottom sediment using a suitable Pump out any bottom sediment using a suitable pump, such as an oil drain pump. pump, such as an oil drain pump.

  • Page 193: Checking - Cleaning

    Maintenance - 1000h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.

  • Page 194: Check - Air Intake Hoses

    Maintenance - 1000h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.

  • Page 195: Maintenance Measures - 1500 H (Only Tier 4F / Stage V (28 Kw And 37 Kw) And Stage V (37 Kw)

    Maintenance measures - 1500 h (only Tier 4f / Stage V (28 kW and Stage V (37 kW) and 37 kW) Maintenance measures - 1500 h (only Tier 4f / Stage V (28 kW and 37 kW) and Stage V (37 kW) Check - Spreader Contact your local Kubota representative for this service...
  • Page 196 Maintenance measures - 1500 h (only Tier 4f / Stage V (28 kW and Stage V (37 kW) and 37 kW) 4812164601_C.pdf 2023-01-05...

  • Page 197: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 198: Engine Oil And Oil Filter - Change

    Maintenance - 2000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in Switch off the engine and push in the emergency stop. the emergency stop. Take great care when draining fluids and oils.
  • Page 199 Maintenance - 2000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

  • Page 200: Rubber Elements And Bolted Joints Check

    Maintenance - 2000h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.

  • Page 201: Steering Cylinder And Steering Joint - Lubrication

    Maintenance - 2000h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.

  • Page 202: Check - Coolant System

    Maintenance - 2000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 203: Air Cleaner

    Maintenance - 2000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.

  • Page 204: Backup Filter - Change

    Maintenance - 2000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 205: Replacing The Hydraulic Oil Filter

    Maintenance - 2000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.

  • Page 206: Replacing The Fuel Filter

    Maintenance - 2000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 207: D1703 / V2203-M (Stage Iiia)

    Maintenance - 2000h D1703 / V2203-M (Stage IIIA) The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site.

  • Page 208: Checking - Cleaning

    Maintenance - 2000h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.

  • Page 209: Emulsion Tank - Draining

    Maintenance - 2000h Emulsion tank - Draining The tank is drained by first opening the rear cover. There is a water pump (1) on the right-hand side, inside the cover. Loosen the drainage hose (3) located on the adapter by loosening the hose clip (2). Turn the drainage hose downward and outward, place a container below this on the ground and let the water drain out.

  • Page 210: Water Tank - Cleaning

    Maintenance - 2000h Water tank - Cleaning Clean the tank with water and a suitable detergent for plastic surfaces. Refit the filter housing or the drain plug (1). Fill with water and check for leaks. The water tank is made of plastic (polyethylene) The water tank is made of plastic (polyethylene) and are recyclable.

  • Page 211: Hydraulic Reservoir - Fluid Change

    Maintenance - 2000h Hydraulic reservoir - fluid change Use an external drainage pump when draining/emptying the hydraulic reservoir. Risk of burn injuries when draining hot oil. Risk of burn injuries when draining hot oil. Wear protective gloves and goggles. Wear protective gloves and goggles. Unscrew the tank cap.

  • Page 212: Drum - Oil Change

    Maintenance - 2000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Place the roller on a level surface and drive it slowly until the drain plug (1) is straight down.
  • Page 213 Maintenance - 2000h Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.

  • Page 214: Steering Joint - Check

    Maintenance - 2000h Steering joint - Check Check the steering joint for any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig. Steering joint 4812164601_C.pdf 2023-01-05...

  • Page 215: Maintenance, 3000H

    Maintenance, 3000h Maintenance, 3000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 216: Engine Oil And Oil Filter - Change

    Maintenance, 3000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in Switch off the engine and push in the emergency stop. the emergency stop. Take great care when draining fluids and oils.
  • Page 217 Maintenance, 3000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

  • Page 218: Drum - Oil Level Inspection - Filling

    Maintenance, 3000h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is positioned as illustrated. Make sure that the marking (2) on the drum end faces downward before starting work. Unscrew the plug and check that the oil level reaches up to the bottom of the hole.

  • Page 219: Rubber Elements And Bolted Joints Check

    Maintenance, 3000h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.

  • Page 220: Steering Cylinder And Steering Joint - Lubrication

    Maintenance, 3000h Steering cylinder and steering joint - Lubrication The machine must be in neutral (straight) when lubricated. All five grease nipples (1) can now be accessed. Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing.

  • Page 221: Check - Coolant System

    Maintenance, 3000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 222: Air Cleaner

    Maintenance, 3000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.

  • Page 223: Backup Filter - Change

    Maintenance, 3000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 224: Replacing The Hydraulic Oil Filter

    Maintenance, 3000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.

  • Page 225: Replacing The Fuel Filter

    Maintenance, 3000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 226: D1703 / V2203-M (Stage Iiia)

    Maintenance, 3000h D1703 / V2203-M (Stage IIIA) The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site.

  • Page 227: Check - Air Intake Hoses

    Maintenance, 3000h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.

  • Page 228: Checking - Cleaning

    Maintenance, 3000h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.

  • Page 229: Water Tank - Draining

    Maintenance, 3000h Water tank - Draining Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump and lines. the winter. Empty the tank, pump and lines. Remove the drain plug (1) and allow all the water to run out.

  • Page 230: Hydraulic Reservoir - Fluid Change

    Maintenance, 3000h Hydraulic reservoir - fluid change Use an external drainage pump when draining/emptying the hydraulic reservoir. Risk of burn injuries when draining hot oil. Risk of burn injuries when draining hot oil. Wear protective gloves and goggles. Wear protective gloves and goggles. Unscrew the tank cap.

  • Page 231: Draining Of Water Separator

    Maintenance, 3000h Draining of water separator Close the fuel filter knob (1). Remove the top cap and rinse the inside with diesel fuel. Remove filter element (2) and rinse the inside with diesel fuel. After cleaning, install the fuel filter, to keep out of dust and dirt.
  • Page 232 Maintenance, 3000h Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.

  • Page 233: Cleaning Of Dpf (D1803 And V2403-Cr (Tier 4F / Stage V) Only)

    Maintenance, 3000h Cleaning of DPF (D1803 and V2403-CR (Tier 4f / Stage V) only) Contact your local Kubota representative for this service Checking the EGR system (D1803 and V2403-CR (Tier 4f / Stage V) only) Contact your local Kubota representative for this service Checking the injection pump (D1703 and V2203-M (Stage IIIA) only)
  • Page 234 Maintenance, 3000h 4812164601_C.pdf 2023-01-05...

  • Page 235: Maintenance, Every 12Th Month (Annually)

    Maintenance, every 12th month (Annually) Maintenance, every 12th month (Annually) Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red.

  • Page 236: Checking The Dpf Pipes And Connections (D1803, V2403-Cr (Tier 4F / Stage V))

    Maintenance, every 12th month (Annually) Checking the DPF pipes and connections (D1803, V2403-CR (Tier 4f / Stage V)) Contact your local Kubota representative for this service Checking the EGR pipes and connections (D1803, V2403-CR (Tier 4f / Stage V)) Contact your local Kubota representative for this service Check the Manifold (D1803, V2403-CR (Tier 4f / Stage V))

  • Page 237: Maintenance, Every 24Th Month (Every Other Year)

    Maintenance, every 24th month (Every other year) Maintenance, every 24th month (Every other year) Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 238: Check - Air Intake Hoses

    Maintenance, every 24th month (Every other year) Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (Tier 4f / Stage V) 1. Air intake hoses Fig. Engine compartment - Fig. Engine compartment - D1703-M-IDI-E3 (Stage IIIA) D1803 CR (Tier 4f / Stage V) 1.
  • Page 239 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Dynapac cc1200c viDynapac cc1300c viDynapac cc1400c vi

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