Fayat Dynapac CC1300 Instruction Manual
  1. Manuals
  2. Brands
  3. Fayat Manuals
  4. Construction Equipment
  5. Dynapac CC1300
  6. Instruction manual

Fayat Dynapac CC1300 Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812161001_J.pdf
4812161001_J.pdf
Vibratory roller
Vibratory roller
Kubota V2203-M-E3B
Kubota V2203-M-E3B
Serial number
Serial number
10000334x0A012586 -
10000334x0A012586 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
CC1300
CC1300
Engine
Engine

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Dynapac CC1300 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Fayat Dynapac CC1300

Summary of Contents for Fayat Dynapac CC1300

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812161001_J.pdf 4812161001_J.pdf Vibratory roller Vibratory roller CC1300 CC1300 Engine Engine Kubota V2203-M-E3B Kubota V2203-M-E3B Serial number Serial number 10000334x0A012586 - 10000334x0A012586 - Translation of original instruction Translation of original instruction Reservation for changes Reservation for changes Printed in Sweden...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Work driving ....................
  • Page 4 Tightening torque ..................17 ROPS - bolts ..................... 18 Hydraulic system..................18 Machine description ....................... 19 Diesel engine .................... 19 Electrical system ..................19 Propulsion system/Transmission .............. 19 Brake system .................... 19 Steering system ..................19 ROPS ......................19 Identification ......................20 Product identification number on the frame ..........
  • Page 5 Driver seat (Std) - Adjustment..............37 Driver seat (Option) - Adjustment.............. 38 Instruments and lamps - Checking............38 Interlock..................... 39 Parking brake - Check................40 Operator position..................40 Starting ........................41 Starting the engine ..................41 Driving ........................43 Operating the roller ................... 43 Interlock/Emergency stop/Parking brake - Check ........
  • Page 6 Lifting ........................51 Locking the articulation ................51 Lifting the roller..................51 Unlocking the articulation ................52 Towing/Recovering....................52 Short distance towing with switched off engine......... 52 Release the brakes ................... 53 Towing the roller..................54 Transport ......................... 54 Securing CC1300 for loading ..............55 Retractable ROPS (Optional)..............
  • Page 7 Coolers Checking - Cleaning.................. 73 Check - Coolant system ................74 Hydraulic reservoir, Level check - Filling........... 75 Lowering of engine hood................76 Air circulation - Check ................76 Fuel tank - Filling..................77 Water tank - Filling ..................77 Sprinkler system/Drum Checking - Cleaning..................
  • Page 8 Engine oil and oil filter - Change ............... 90 Drum - oil level Inspection - filling ..................91 Rubber elements and attachment screws Check ......................91 Hydraulic reservoir cap - Check ..............91 Controls - Lubrication ................92 Check - Coolant system ................92 Replacing the fuel filter................
  • Page 9 Rubber elements and attachment screws Check ...................... 109 Hydraulic reservoir cap - Check .............. 109 Controls - Lubrication ................110 Check - Coolant system ................110 Controls - Lubrication ................111 Replacing the hydraulic oil filter .............. 112 Hydraulic fluid reservoir - Draining ............113 Replacing the fuel filter................
  • Page 10 4812161001_J.pdf 2020-02-03...

  • Page 11: Introduction

    Introduction Introduction The machine Dynapac CC1300 is a self-propelled vibratory tandem roller in the 4 metric tonnes class featuring 1300 mm wide drums. The machine is equipped with drive, brakes, and vibration on both drums. Intended use CC1300 has primarily been designed for the compaction of asphalt, but has excellent compaction capacity for reinforcement layers and bearing courses.

  • Page 12: General

    Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.

  • Page 13: Ce Marking And Declaration Of Conformity

    Introduction Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself. THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous fuel and other environmentally hazardous substances into the environment.
  • Page 14 Introduction 4812161001_J.pdf 2020-02-03...

  • Page 15: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 16 Safety - General instructions • • Do not make any changes or modifications to the roller that could affect Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given safety.

  • Page 17: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 18: Driving Near Edges

    Safety - when operating Driving near edges Never operate with roller outside the edge, if the Never operate with roller outside the edge, if the substrate does not have full bearing strength or is substrate does not have full bearing strength or is close to a slope.

  • Page 19: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 20: Fire Fighting

    Special instructions Never aim the water jet directly at the fuel tank Never aim the water jet directly at the fuel tank cap, or into exhaust pipe. This is particularly cap, or into exhaust pipe. This is particularly important when using a high-pressure cleaner. important when using a high-pressure cleaner.

  • Page 21: Jump Starting

    Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 22 Special instructions 4812161001_J.pdf 2020-02-03...

  • Page 23: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 24: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 1925 1925 Diameter, drum Diameter, drum Height, with ROPS Height, with ROPS 2750 2750 Height, without ROPS Height, without ROPS 1940 1940 Length Length 2725 2725 Thickness, drum amplitude, Thickness, drum amplitude, Nominal Nominal...

  • Page 25: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Machine width Machine width 1450 1450 B (without B (without Machine width Machine width 1400 1400 ROPS) ROPS) Turning radius, outer Turning radius, outer 4240 4240 Turning radius, inner Turning radius, inner 2940 2940 Drum width Drum width...

  • Page 26: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Weight CECE, Standard Weight CECE, Standard 3900 kg 3900 kg 8,600 lbs 8,600 lbs equipped roller equipped roller Fluid volumes Fluid volumes Fuel tank Fuel tank 50 liters 50 liters 52.9 qts 52.9 qts Water tank Water tank 200 liters...

  • Page 27: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 28: Rops - Bolts

    Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M16 (PN 4700902889) M16 (PN 4700902889) Strength class : Strength class : 10.9 10.9...

  • Page 29: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a water-cooled, straight four cylinder, four-stroke, turbocharged diesel engine. Electrical system The machine has the following control units (ECU, Electronic Control Unit) and electronic units. • Main ECU (for the machine) Propulsion system/Transmission The propulsion system is a hydrostatic system with a hydraulic pump supplying two motors connected in...

  • Page 30: Identification

    Machine description modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the ROPS standards becoming invalid. Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame. Fig.

  • Page 31: Machine Plate

    Machine description Machine plate The machine type plate (1) is affixed on the left front edge of the operator's platform. The plate specifies the manufacturer's name and address, the type of machine, the PIN number (serial number), service weight, engine power and year of manufacture.
  • Page 32 Machine description 4812161001_J.pdf 2020-02-03...

  • Page 33: Location - Decals

    Machine description Location - decals Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Lifting point Lifting point 4700357587 4700357587 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 Hydraulic fluid Hydraulic fluid 4700272372 4700272372 components components Warning, Locking Warning, Locking 4700908229...

  • Page 34: Location - Decals, California

    Machine description Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 Fig. Location Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible.
  • Page 35 Machine description 4700903459 Warning - Instruction manual The operator must read the safety, operation and maintenance instructions before operating the machine. 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4812125363 Warning - Locking The articulation must be locked during transport and lifting, but be open during operation.
  • Page 36 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 4812161001_J.pdf 2020-02-03...

  • Page 37: Info Decals

    Machine description Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Hydraulic fluid level Hydraulic fluid level Securing point Securing point Biological hydraulic fluid,...
  • Page 38 Machine description 4812161001_J.pdf 2020-02-03...

  • Page 39: Instruments/Controls

    Machine description Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Manual/automatic sprinkler Manual/automatic sprinkler Low fuel level Low fuel level Sprinkler timer Sprinkler timer Oil pressure, engine Oil pressure, engine Driving lights Driving lights Parking brake lamp Parking brake lamp Working lights Working lights...

  • Page 40: Locations - Control Panel And Controls

    Machine description Locations - Control panel and controls Fig. Operator position Fig. Operator's station Starter switch Starter switch Throttle control Throttle control Emergency stop Emergency stop Vibration On/Off Vibration On/Off Handbook compartment Handbook compartment Forward/reverse lever Forward/reverse lever Seat switch Seat switch Fuse box Fuse box...

  • Page 41: Function Description

    Machine description Function description Designation Designation Symbol Symbol Function Function Starter switch Starter switch Positions 1-2: Shut off position, key can be removed. Positions 1-2: Shut off position, key can be removed. Position 3a: All instruments and electric controls are supplied with Position 3a: All instruments and electric controls are supplied with power.
  • Page 42 Machine description Designation Designation Symbol Symbol Function Function Working lights, Working lights, When depressed, the working lights are on When depressed, the working lights are on switch switch Hazard warning Hazard warning Where depressed, the hazard warning lights are on Where depressed, the hazard warning lights are on lights, switch lights, switch...
  • Page 43 Machine description Designation Designation Symbol Symbol Function Function Warning lamp, water Warning lamp, water The light comes on if the water temperature is too high. The light comes on if the water temperature is too high. temperature temperature Warning lamp, Warning lamp, If the lamp lights while the engine is running the alternator is not If the lamp lights while the engine is running the alternator is not...

  • Page 44: Electrical System

    Machine description Electrical system Fuses on machine equipped with Sauer-Danfoss ECU The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuse boxes 1. Upper 2. Lower Fuse box, Upper Fuse box, Upper Fuse box, Lower...

  • Page 45: Fuses On Machine Equipped With Hy-Ttc 71 Ecu

    Machine description Fuses on machine equipped with HY-TTC 71 The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuse boxes 1. Upper 2. Lower Fuse box, Upper Fuse box, Upper Fuse box, Lower Fuse box, Lower...

  • Page 46: Fuses At Battery Master Disconnect Switch

    Machine description Fuses at battery master disconnect switch The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. 1. F3 Main fuse 1. F3 Main fuse 2. F4 Glow plug, Starter relay, Stop 2.

  • Page 47: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. See the maintenance instructions. The battery disconnector is on the left side in the engine compartment. Turn the key (1) to switched on position. The roller is now supplied with power.

  • Page 48: Driver Seat (Option) - Adjustment

    Operation Driver seat (Option) - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows. - Length adjustment (1) - Weight adjustment (2) - Back support angle (3) Fig.

  • Page 49: Interlock

    Operation Interlock The roller is equipped with Interlock. Roller equipped with Sauer-Danfoss ECU: The diesel engine with switch off after 4 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.

  • Page 50: Parking Brake - Check

    Operation Parking brake - Check Make sure that the parking brake (6) is activated. Make sure that the parking brake (6) is activated. The roller can start to roll when the engine is The roller can start to roll when the engine is started on sloping ground, if the parking brake is started on sloping ground, if the parking brake is not applied.

  • Page 51: Starting

    Operation Starting Starting the engine The operator must remain seated when starting. The operator must remain seated when starting. Make sure that the emergency stop (3) is pulled out and the parking brake (31) is activated. Set the forward/reverse lever (6) in neutral. The engine can only be started when the lever is in neutral.
  • Page 52 Operation Check while warming the engine that the warning lamps for the oil pressure (24) and charging (28) go out. The parking brake lamp (25) will remain on for as long as the parking brake switch is activated. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...

  • Page 53: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 54: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 55: Braking

    Operation Vibration on one drum (Optional) The switch (21) is used to select vibration with the rear drum only, or with two drums. When the vibration is on, the operator must activate vibration via the switch (20) on the forward/reverse lever.

  • Page 56: Emergency Braking

    Operation Emergency braking Braking is normally activated using the forward/reverse lever (6). The hydrostatic transmission brakes the roller when the lever is moved to the neutral position. There is a brake in each drive motor that acts as an emergency brake during operation. To brake in an emergency situation, push in the To brake in an emergency situation, push in the emergency stop (3), hold the steering wheel firmly...

  • Page 57: Parking

    Operation Parking Chocking the drums Never disembark from the roller when the diesel Never disembark from the roller when the diesel engine is running, without first activating the engine is running, without first activating the parking brake. parking brake. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
  • Page 58 Operation 4812161001_J.pdf 2020-02-03...

  • Page 59: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 60: Steering Cylinder, Hinges, Etc

    Long-term parking Steering cylinder, hinges, etc. Lubricate the steering joint bearings and both bearings on the steering cylinder with grease (see under the heading 'Every 50 hours of operation'). Grease the steering cylinder piston with conservation grease. Grease the hinges on the doors to the engine compartment and the cab.

  • Page 61: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Before lifting the roller the steering joint must be Before lifting the roller the steering joint must be locked to prevent it turning. locked to prevent it turning. Turn the steering wheel to the straight ahead position. Switch off the machine and activate the parking brake.

  • Page 62: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to refit the lock bar (1) in its holder Remember to refit the lock bar (1) in its holder after operation. after operation. Fig. Left side of steering joint 1. Lock bar 2. Lock pin 3.

  • Page 63: Release The Brakes

    Miscellaneous Release the brakes Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement; the roller can start rolling when the brakes are the roller can start rolling when the brakes are released.

  • Page 64: Towing The Roller

    Miscellaneous Towing the roller The roller must be counter-braked during The roller must be counter-braked during towing/recovery. Always use a towbar. There is no towing/recovery. Always use a towbar. There is no braking capacity on the roller now. braking capacity on the roller now. The roller must be towed slowly, max.

  • Page 65: Securing Cc1300 For Loading

    Miscellaneous Securing CC1300 for loading Securing the CC1300 vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 2 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, = double lashings, i.e.

  • Page 66: Retractable Rops (Optional)

    Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
  • Page 67 Miscellaneous To retract the ROPS, release the tensioning screw (1), and pull out the pin (2) and stud (3). Do the same on both sides. Lower the ROPS backwards if there is space. Remember to dismantle the rotating warning light Remember to dismantle the rotating warning light before lowering the ROPS.
  • Page 68 Operating instructions - Summary 4812161001_J.pdf 2020-02-03...

  • Page 69: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 70 Operating instructions - Summary 4812161001_J.pdf 2020-02-03...

  • Page 71: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 72 Preventive maintenance 4812161001_J.pdf 2020-02-03...

  • Page 73: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Fluid volumes Fluid volumes Hydraulic tank Hydraulic tank 45 liters 45 liters 47.5 qts 47.5 qts Diesel engine Diesel engine 9,5 liters 9,5 liters 10 qts 10 qts Drum Drum 6 liters 6 liters 6.3 qts...

  • Page 74: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...

  • Page 75: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 17 18 Fig. Service and maintenance points Fuel tank Fuel tank Sprinkler system Sprinkler system Steering joint Steering joint Refueling Refueling Scrapers Scrapers Steering cylinder bracket Steering cylinder bracket Cooler Cooler 10.

  • Page 76: General

    Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease.

  • Page 77: After The First 50 Hours Of Operation

    Maintenance - Maintenance schedule After the FIRST 50 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 78: Every 500 / 1500 Hours Of Operation

    Maintenance - Maintenance schedule Every 500 / 1500 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...

  • Page 79: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...

  • Page 80: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 81: Service - Checklist

    Maintenance - Maintenance schedule Service - Checklist 2020-02-03 4812161001_J.pdf...
  • Page 82 Maintenance - Maintenance schedule 4812161001_J.pdf 2020-02-03...

  • Page 83: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 84: Check - Coolant System

    Maintenance, 10h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 85: Hydraulic Reservoir, Level Check - Filling

    Maintenance, 10h Hydraulic reservoir, Level check - Filling Check that the level is between the min and max markings. Top up with hydraulic fluid as per lubricant specifications if level is too low. Fig. Hydraulic fluid tank 1. Sight glass Open the engine hood and unscrew the filler cap, top up with hydraulic fluid (as per lubricant specification) if the level is too low.

  • Page 86: Lowering Of Engine Hood

    Maintenance, 10h Lowering of engine hood Stand on the left side of the engine hood. Press in the Stand on the left side of the engine hood. Press in the red button (3) and carefully lower the engine hood red button (3) and carefully lower the engine hood until the gas spring (2) goes into the slot.

  • Page 87: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Refuel every day before starting to work. Screw off the lockable tank cap (1) and fill diesel fuel to the lower edge of the filler pipe. Stop the diesel engine. Short-circuit (press) the Stop the diesel engine. Short-circuit (press) the filler gun against a non-insulated part of the roller filler gun against a non-insulated part of the roller before refuelling, and against the filler pipe while...

  • Page 88: Sprinkler System/Drum Checking - Cleaning

    Maintenance, 10h Sprinkler system/Drum Checking - Cleaning Start the sprinkler system and make sure that no nozzles (1) are clogged. If necessary, clean clogged nozzles and the coarse filter located by the water pump; see figures below. The sprinkler system The sprinkler system should be drained if there should be drained if there...

  • Page 89: Scrapers, Fixed Checking - Setting

    Maintenance, 10h Scrapers, fixed Checking - Setting Make sure that the scrapers are undamaged. Adjust the scrapers so that they are 1-2 mm from the drum. For special asphalt compounds, it may be better if the scraper blades (1) lie lightly against the drums. Asphalt remnants can accumulate on the scraper and affect the contact force.

  • Page 90: Brakes - Check

    Maintenance, 10h When cleaning the coarse filter (1), open the cock (2) and loosen the filter housing. Clean the filter and filter housing. Check that the rubber gasket in the filter housing is intact. After inspecting and carrying out any necessary cleaning, start the system and check that it works.

  • Page 91: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 92: Air Filter Indicator - Resetting

    Maintenance - 50h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 93: Air Cleaner - Cleaning

    Maintenance - 50h Air cleaner - Cleaning Wipe clean the inside of the cover (2) and the filter housing (5). See the previous illustration. Wipe clean on both sides of the outlet Wipe also both surfaces for the outlet pipe; see pipe.
  • Page 94 Maintenance - 50h 4812161001_J.pdf 2020-02-03...

  • Page 95: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 96: Battery - Check Condition

    Maintenance measures - 250 h Battery - Check condition The battery is sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.

  • Page 97: Engine Oil And Oil Filter - Change

    Maintenance measures - 250 h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.
  • Page 98 Maintenance measures - 250 h 4812161001_J.pdf 2020-02-03...

  • Page 99: Maintenance Measures - 500 H

    Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 100: Engine Oil And Oil Filter - Change

    Maintenance measures - 500 h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 101: Drum - Oil Level Inspection - Filling

    Maintenance measures - 500 h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is aligned with the semicircular recess in the drum suspension. Unscrew the plug and check that the oil level reaches up to the bottom of the hole.

  • Page 102: Controls - Lubrication

    Maintenance measures - 500 h Controls - Lubrication Lubricate the forward/reverse lever in the engine compartment with a few drops of oil. If the lever gets stiff after a prolonged period of use, remove the cover and lever and lubricate. Fig.

  • Page 103: Replacing The Fuel Filter

    Maintenance measures - 500 h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 104: Controls - Lubrication

    Maintenance measures - 500 h Controls - Lubrication Lubricate the forward/reverse lever mechanism. Remove the cover/plate (1) by loosening the screws (2) on the top, and lubricate the mechanism under the cover/plate with oil. Fig. Forward/Reverse lever 1. Cover 2. Attachment screws Fig.

  • Page 105: Replacing The Pre-Filter

    Maintenance measures - 500 h Replacing the pre-filter Activate the parking brake. Switch off the engine and remove the plate on the left side of the frame (at battery disconnector) by releasing the three bolts (3). Release the hose clamps (2) with a screwdriver. Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released.
  • Page 106 Maintenance measures - 500 h 4812161001_J.pdf 2020-02-03...

  • Page 107: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 108: Engine Oil And Oil Filter - Change

    Maintenance - 1000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 109: Drum - Oil Level Inspection - Filling

    Maintenance - 1000h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is aligned with the semicircular recess in the drum suspension. Unscrew the plug and check that the oil level reaches up to the bottom of the hole. Top up with new oil if necessary.

  • Page 110: Controls - Lubrication

    Maintenance - 1000h Controls - Lubrication Lubricate the forward/reverse lever in the engine compartment with a few drops of oil. If the lever gets stiff after a prolonged period of use, remove the cover and lever and lubricate. Fig. Engine compartment 1.
  • Page 111 Maintenance - 1000h Controls - Lubrication Lubricate the forward/reverse lever mechanism. Remove the cover/plate (1) by loosening the screws (2) on the top, and lubricate the mechanism under the cover/plate with oil. Fig. Forward/Reverse lever 1. Cover 2. Attachment screws Fig.

  • Page 112: Check - Coolant System

    Maintenance - 1000h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 113: Hydraulic Fluid Reservoir - Draining

    Maintenance - 1000h Loosen the red cap (3) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Hydraulic oil filter 3. Cap Release the filter insert (4) from the handle (5). Remove the filter (4) and hand in to an Remove the filter (4) and hand in to an environment-friendly waste disposal station.

  • Page 114: Replacing The Fuel Filter

    Maintenance - 1000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 115: Replacing The Pre-Filter

    Maintenance - 1000h Replacing the pre-filter Activate the parking brake. Switch off the engine and remove the plate on the left side of the frame (at battery disconnector) by releasing the three bolts (3). Release the hose clamps (2) with a screwdriver. Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released.
  • Page 116 Maintenance - 1000h 4812161001_J.pdf 2020-02-03...

  • Page 117: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 118: Engine Oil And Oil Filter - Change

    Maintenance - 2000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 119: Drum - Oil Level Inspection - Filling

    Maintenance - 2000h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is aligned with the semicircular recess in the drum suspension. Unscrew the plug and check that the oil level reaches up to the bottom of the hole. Top up with new oil if necessary.

  • Page 120: Controls - Lubrication

    Maintenance - 2000h Controls - Lubrication Lubricate the forward/reverse lever in the engine compartment with a few drops of oil. If the lever gets stiff after a prolonged period of use, remove the cover and lever and lubricate. Fig. Engine compartment 1.

  • Page 121: Controls - Lubrication

    Maintenance - 2000h Controls - Lubrication Lubricate the forward/reverse lever mechanism. Remove the cover/plate (1) by loosening the screws (2) on the top, and lubricate the mechanism under the cover/plate with oil. Fig. Forward/Reverse lever 1. Cover 2. Attachment screws Fig.

  • Page 122: Replacing The Hydraulic Oil Filter

    Maintenance - 2000h Replacing the hydraulic oil filter Unscrew the retaining screws (1) on each side of the roller. Remove the protective cover (2). Fig. Engine compartment 1. Retaining screws 2. Protective cover Loosen the red cap (3) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank.

  • Page 123: Hydraulic Fluid Reservoir - Draining

    Maintenance - 2000h Release the filter insert (4) from the handle (5). Remove the filter (4) and hand in to an Remove the filter (4) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a disposable filter and cannot be cleaned.

  • Page 124: Replacing The Fuel Filter

    Maintenance - 2000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 125: Replacing The Pre-Filter

    Maintenance - 2000h Replacing the pre-filter Activate the parking brake. Switch off the engine and remove the plate on the left side of the frame (at battery disconnector) by releasing the three bolts (3). Release the hose clamps (2) with a screwdriver. Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released.

  • Page 126: Hydraulic Tank - Changing The Fluid

    Maintenance - 2000h Hydraulic tank - Changing the fluid Risk of burn injuries when draining hot oil. Protect Risk of burn injuries when draining hot oil. Protect your hands. your hands. Place a container under the plug. It should hold at Place a container under the plug.

  • Page 127: Drum - Oil Change

    Maintenance - 2000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Place the roller on a level surface and drive it slowly until the drain plug (1) is straight down.

  • Page 128: Water Pump - Draining

    Maintenance - 2000h Water pump - Draining The water pump (1) is emptied by opening the drain cock (2). Fig. Pump system 1. Water pump 2. Drain cock Fuel tank - Cleaning It is easiest to clean the tank when it is almost empty. Pump out any bottom sediment using a suitable Pump out any bottom sediment using a suitable pump, such as an oil drain pump.

  • Page 129: Water Tank - Cleaning

    Maintenance - 2000h Water tank - Cleaning Clean the tanks with water and a suitable detergent for plastic surfaces. Refit the filter housing or the drain plug (1). Fill with water and check for leaks. The water tanks are made of plastic The water tanks are made of plastic (polyethylene) and are recyclable.
  • Page 130 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

Table of Contents