Fayat DYNAPAC CX8 Instruction Manual
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Fayat DYNAPAC CX8 Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812165801.pdf
4812165801.pdf
Vibratory roller
Vibratory roller
Deutz TD 3.6 L04 (stage V)
Deutz TD 3.6 L04 (stage V)
Serial number
Serial number
10000677xxA035348 -
10000677xxA035348 -
10000352xxA034733 -
10000352xxA034733 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
CX8
CX8
CX9
CX9
Engine
Engine

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Summary of Contents for Fayat DYNAPAC CX8

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812165801.pdf 4812165801.pdf Vibratory roller Vibratory roller Engine Engine Deutz TD 3.6 L04 (stage V) Deutz TD 3.6 L04 (stage V) Serial number Serial number 10000677xxA035348 - 10000677xxA035348 - 10000352xxA034733 - 10000352xxA034733 - Translation of original instruction Translation of original instruction...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Training ....................... 1 Signal symbols and meaning ..............1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................
  • Page 4 Vibrations - Operator station ..............15 Noise level....................15 Electrical system ..................15 Slopes ....................... 15 Dimensions, side view................16 Dimensions, top view ................17 Weights and volumes................18 Working capacity..................19 General ..................... 20 -emission (Stage V)................20 Hydraulic system..................21 Air Conditioning / Automatic Climate Control (ACC) (Optional) ....
  • Page 5 Location - decals ..................30 Location - decals, chip spreader (Optional) ..........31 Location - decals, CALIFORNIA ............... 31 Safety decals..................... 31 Info decals....................35 Instruments/Controls ....................36 Control panel and controls ................ 36 Mini-steering wheel, switches (Electronic steering) ........37 Function descriptions ................
  • Page 6 Before starting ......................61 Master switch - Switching on..............61 Operator's seat, comfort - Adjustments............. 61 Positioning driver´s seat (reversible driver´s seat) - Adjustments ..... 62 Belt reminder..................... 63 Parking brake .................... 63 Display - Control..................64 Interlock..................... 65 Operator position..................66 View ......................
  • Page 7 Tampering of DPF ..............84 Pivot steering .................... 85 Vibration ........................86 Manual/Automatic vibration............... 86 Manual vibration - Switching on ..............86 Amplitude/frequency - Changeover............87 Machines equipped with Seismic function (Optional)........ 87 Edge cutting/pressing (Optional) ................89 Chip spreader (Optional) ..................90 Preparations before dismantling/assembly.
  • Page 8 Lifting the roller..................101 Lifting the roller with jack:................ 102 Towing/Recovering....................102 Short distance towing with the engine running........103 Short distance towing when the engine is inoperative......104 Towing the roller..................105 Towing eye....................106 Transport ....................... 106 Load securing CX8/CX9................
  • Page 9 Sprinkler system/Drum Check ...................... 123 Cleaning the coarse filter ................ 124 Sprinkler system/Drum Cleaning of sprinkler nozzle ..............125 Hydraulic reservoir - Check fluid level............. 125 Scrapers, spring-action Check ...................... 126 Scrapers Setting - Adjustment................127 Maintenance - Every 50h ..................... 129 Fuel filter - Draining.................
  • Page 10 Air cleaner - Cleaning....................139 Drum - oil level Inspection - filling ..................140 Rubber elements and attachment screws Check ...................... 140 Seat bearing - Lubrication ............... 141 Hydraulic reservoir cap - Check .............. 141 Pivot bearing - Lubrication ..............142 Maintenance - Every 1000h ....................
  • Page 11 Maintenance - Every 2000h ....................153 Diesel engine Oil change ....................153 Engine Replacing oil filter..................154 The engine fuel filter - replacement/cleaning .......... 154 Hydraulic fluid cooler Checking - Cleaning................155 Battery - Check condition ..................155 Air cleaner Checking - Change the main air filter............
  • Page 12 Compressor Replacing V-belt..................166 4812165801.pdf 2024-04-22...

  • Page 13: Introduction

    Introduction Introduction The machine Dynapac CX8/CX9 is a vibratory tandem roller in the 8/9 metric tonnes class with pivotal steering and 1500/1680 mm (59/66 in) wide split drums. The steering can use both drums, or alternatively only the front drum. The machine incorporates power drive, brakes, vibration and timer controlled water sprinklers for both drums.

  • Page 14: General

    Introduction Read the entire manual before starting Read the entire manual before starting the machine and before carrying out the machine and before carrying out any maintenance. any maintenance. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.

  • Page 15: Ce Marking And Declaration Of Conformity

    Introduction Inspect the entire machine so that any leakages or other faults are detected. Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself. If faults or suspected damage are detected on the roller, contact the responsible supervisor for any action.
  • Page 16 Introduction 4812165801.pdf 2024-04-22...

  • Page 17: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 18 Safety - General instructions • • Modifications to the roller, including the use of any attachment/equipment, Modifications to the roller, including the use of any attachment/equipment, not approved by Dynapac that might compromise safety (including visibility) not approved by Dynapac that might compromise safety (including visibility) are not allowed.

  • Page 19: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining Prevent persons from entering or remaining in the risk zone, i.e. a distance of at least 7 m in the risk zone, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 20: Work Driving

    Safety - when operating Work driving The cab has an emergency exit, the right opening The cab has an emergency exit, the right opening windows, which can be crushed with the windows, which can be crushed with the emergency hammer located in the cab. emergency hammer located in the cab.

  • Page 21: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is an AC/ACC type (Automatic climate control) The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere.

  • Page 22: Chip Spreader

    Safety (Optional) Chip spreader The machine must not be transported with chip in The machine must not be transported with chip in the chip spreader. The weight for the chip the chip spreader. The weight for the chip spreader is noted on the sign plate of the unit. This spreader is noted on the sign plate of the unit.

  • Page 23: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 24: High Pressure Cleaning

    Special instructions High pressure cleaning Do not spray water directly onto electrical components or the instrument panels. The machine has an electric control lever with The machine has an electric control lever with accompanying control unit (ECU), which may not accompanying control unit (ECU), which may not be washed at all with water.

  • Page 25: Fire Extinguisher

    Special instructions Fire extinguisher A fire extinguisher can be ordered as an option. Though, different standards are used around the world. If not using the original fire extinguisher, place your extinguisher as in the picture. A 4 kg extinguisher is recommended.

  • Page 26: Jump Starting (24V)

    Special instructions Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way. Batteries contain toxic lead. Do not use a quick-charger for charging the Do not use a quick-charger for charging the battery.

  • Page 27: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 28: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 2 870 2 870 3 070 3 070 Diameter, drum Diameter, drum 1 120 1 120 Height, with cab Height, with cab 2 990 2 990 Height, with raised rotating beacon Height, with raised rotating beacon 3 425 3 425...

  • Page 29: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Machine width, standard Machine width, standard 1 690 1 690 66.5 66.5 1 870 1 870 73.6 73.6 Turning radius Turning radius 2 650 2 650 Drum width Drum width 1 500 1 500 1 680 1 680 Offset...

  • Page 30: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Max.operating weight Max.operating weight 10 800 (kg) 10 800 (kg) 23 815 (lbs) 23 815 (lbs) 11 300 (kg) 11 300 (kg) 24 920 (lbs) 24 920 (lbs) CX9 (VT2) CX9 (VT2) 11 800 (kg) 11 800 (kg) 26 020 (lbs) 26 020 (lbs)

  • Page 31: Working Capacity

    Technical specifications Working capacity Compaction data Compaction data Static linear load Static linear load (Front) (Front) (Rear) (Rear) 27,7 27,7 27,7 27,7 (kg/cm) (kg/cm) (pli) (pli) 26,8 26,8 26,8 26,8 (kg/cm) (kg/cm) (pli) (pli) CX9 (VT2) CX9 (VT2) 28,3 28,3 28,3 28,3 (kg/cm)

  • Page 32: General

    Technical specifications Propulsion Propulsion Speed range Speed range 0-12 km/h 0-12 km/h 0-7.5 mph 0-7.5 mph Climbing capacity (theoretical) Climbing capacity (theoretical) 41 % 41 % 37 % 37 % Vertical oscillation Vertical oscillation ± 6° ± 6° General Engine Engine Manufacturer/Model Manufacturer/Model...

  • Page 33: Hydraulic System

    Technical specifications Bulbs (if mounted) Bulbs (if mounted) Watt Watt Socket Socket Side lights Side lights SV8,5 SV8,5 License plate light License plate light SV8,5 SV8,5 Working lights Working lights Cab interior lighting Cab interior lighting SV8,5 SV8,5 Drum edge light Drum edge light Drum casing lighting Drum casing lighting...

  • Page 34: Technical Data, Chip Spreader (Optional)

    Technical specifications Technical data, Chip Spreader (Optional) Weight of container (empty) 340 kg (750 lb) Weight of container (empty) 340 kg (750 lb) 410 kg (904 lb) 410 kg (904 lb) Max total extra weight (full) Max total extra weight (full) 1390 kg (3065 lb) 1390 kg (3065 lb) 1700 kg (3748 lb)

  • Page 35: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): PROPERTY CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
  • Page 36 Technical specifications 4812165801.pdf 2024-04-22...

  • Page 37: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a fully electronically controlled water-cooled, four-cylinder, turbocharged (WGT) diesel engine with direct injection (HPCR). WGT - Waste Gate Turbo HPCR - High Pressure Common Rail fuel injection (Stage V) The engine is also equipped with cooled exhaust gas recirculation (ceEGR) and a diesel particle filter (DPF) system for exhaust after-treatment.

  • Page 38: Brake System

    Machine description Brake system The brake system consists of a service brake, reserve brake and parking brake. The service brake is hydrostatic and is activated by moving the control lever to neutral. Reserve-/Parkering brake The reserve and parking brake system consists of spring-applied disc brakes for each drum, drum half and wheel set.

  • Page 39: Fops And Rops

    Machine description Emergency exit The cab has an emergency exit, the right opening windows, which can be crushed with the emergency hammer located in the cab. On symmetrical cabs, there is also an option to open the right door from the inside. FOPS and ROPS FOPS is the abbreviation for "Falling Object Protective Structure"...

  • Page 40: Identification

    Machine description Identification Product and component plates 1, 2 Product plate - Product Identification Number (PIN), model/type designation Product plate - Product Identification Number (PIN), model/type designation Engine plate - Type description, product and serial numbers Engine plate - Type description, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers Component plate, drum - Product and serial numbers...

  • Page 41: Machine Plate

    Machine description Machine plate The machine type plate (1) is attached to the front left side of the frame. The plate specifies among other things the manufacturers name and address, the type of machine, the PIN, Product Identification Number (serial number), operating weight, engine power and year of manufacture.

  • Page 42: Decals

    Machine description Decals Location - decals 17,24 2, 3 Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 13. Coolant 13.

  • Page 43: Location - Decals, Chip Spreader (Optional)

    Machine description Location - decals, chip spreader (Optional) Fig. Location, decals and signs Warning - Chip spreader, Rotating Warning - Chip spreader, Rotating 4811000080 4811000080 components components Location - decals, CALIFORNIA Proposition 65 Warning, CALIFORNIA Warning, CALIFORNIA 4812129673 4812129673 Proposition 65 Proposition 65 1 (Electronic steering) Fig.
  • Page 44 Machine description 4700903422 Warning - Crush zone, drum. Maintain a safe distance from the crush zone. 4700903423 Warning - Rotating engine components. Keep your hands at a safe distance. 4700903424 Warning - Hot surfaces in the engine compartment. Keep your hands at a safe distance. 4700904895 Warning - Brake disengagement Study the towing chapter before disengaging the...
  • Page 45 Machine description 4700791642 Warning - Starting gas Starting gas is not to be used. 4811000080 Warning - Chip spreader (optional) The spreader has rotating components. Never insert your hands or any objects when the spreader is in operation. Always stop the roller motor before carrying out adjustments or maintenance on the spreader.
  • Page 46 Machine description 4812129673 Warning CALIFORNIA - Proposition 65 4812165801.pdf 2024-04-22...

  • Page 47: Info Decals

    Machine description Info decals Manual compartment Manual compartment Battery voltage Battery voltage Master switch Master switch 4700903425 4700903425 4700393959 4700393959 4700904835 4700904835 Coolant Coolant Water Water Hydraulic fluid level Hydraulic fluid level 4700388449 4700388449 4700991657 4700991657 4700272373 4700272373 Hydraulic fluid Hydraulic fluid Sound power level Sound power level...

  • Page 48: Instruments/Controls

    Machine description Instruments/Controls Control panel and controls Fig. Control panel Ignition switch Ignition switch Vibration rear drum Vibration rear drum Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Work mode (Off-set and Work mode (Off-set and vibration permitted plus soft vibration permitted plus soft starting and stopping enabled)

  • Page 49: Mini-Steering Wheel, Switches (Electronic Steering)

    Machine description Mini-steering wheel, switches (Electronic steering) Functions Functions Direction indicators Direction indicators Driving lights Driving lights (pos.lights/off /dipped beam) (pos.lights/off /dipped beam) Full beam (off/on) Full beam (off/on) Warning light Warning light Fig. Mini steering wheel with switches Function descriptions Designation Designation Symbol...
  • Page 50 Machine description Designation Designation Symbol Symbol Function Function Start-stop button Start-stop button Start or stop the diesel engine. Start or stop the diesel engine. Menu button Menu button Menu selector Menu selector Main menu, return Main menu, return Return button to the main menu, "Home." Return button to the main menu, "Home."...

  • Page 51: Display Explanations

    Machine description Designation Designation Symbol Symbol Function Function Rpm switch, diesel engine Rpm switch, diesel engine Speed adjustment, increases with each press. Selection Speed adjustment, increases with each press. Selection illuminated in the top of the button, idling (-), intermediate illuminated in the top of the button, idling (-), intermediate speed/ECO (- -) and work speed (- - -).
  • Page 52 Machine description The Home screen shows multiple information images. Fig. Display screen - Home 1. Machine working hours 2. Gear indicator (2 gears) 3. Diesel engine rpm 4. Time watch 5. Fuel level 6. Urea level 7. Sprinkler tank level 8.
  • Page 53 Machine description The display is of "touch screen type" but can also be worked from the display controller. Fig. Display controller The touch screen allows you to activate, adjust different functions etc. directly on the display. If you prefer you can use the display controller instead. Sprinkler Pointing on the display, brings up a quick selection menu.
  • Page 54 Machine description Asphalt temperature meter Asphalt temperatures are shown either in Celsius or Fahrenheit. (selected in User settings) Fig. Asphalt temperature screen Dual temperature sensors, one front and one rear. The sensor that sits foremost in the current direction of travel is highlighted and it is this one that is read to avoid the disruption of moisture from the drum’s sprinklers.
  • Page 55 Machine description Evib compaction meter (DCM Evib) Compaction meter measures compaction value Evib i MN / m2 Evib acceleration sensor on the front drum. Fig. Compaction meter (DCM) with Evib Min and max values of the Evib value (Evib 1 or Evib 2) on the relevant compaction meter can be adjusted by the plus and minus buttons on the various scales.

  • Page 56: Main Menu

    Machine description "MAIN MENU" In the main menu it is also possible to change some user and machine settings, access the service menu and return to Home screen. "USER SETTINGS" Users can change the light settings, choose between the Metric or Imperial system, and set time and date. User settings Display light...

  • Page 57: Settings Menu ("Settings Menu")

    Machine description Settings menu ("SETTINGS MENU") Different selections in the settings menu will bring up areas where settings can be altered for Sprinkler, Settings Motor, Compacting, Seismic, EcoSave, DPF. SPRINKLER Sprinkler The machine is equipped with two separate sprinkler systems. You can choose to have system 1 activated, alternatively system 2.
  • Page 58 Machine description ENGINE (Stage V) Engine Normally not necessary to use. Regeneration delay only to be used to prevent exhaust gas cleaning when the machine is operating in a hazardous environment, or otherwise inappropriate with the elevated exhaust gas temperature during a regeneration.

  • Page 59: Service Menu

    Machine description ECOSave Coming machine feature ECOSave System for automatic shutdown of the diesel engine. DPF (Diesel Particulate Filter) (only for Deutz stage V) Shows DPF status view, more information can be found in Regeneration section under chapter Operation. "SERVICE MENU" The service menu is also accessible via the main menu for adjustments.
  • Page 60 Machine description "MACHINE STATUS" - Summary of levels, loads and Machine status temperatures. "EVIB CALIBRATIONS" Evib Calibrations "SPD LIMIT CALIBRATIONS" Spd Limit Calibrations This section is protected by Pin Code 4812165801.pdf 2024-04-22...
  • Page 61 Machine description "RAMP SETTINGS" This section is protected by Pin Code Ramp settings There are 3 different modes that can be seleted in the machine's workmode. (Soft, Medium, Hard). The machine alerts at startup when the setting is in Soft Mode. Mode does not change while driving, adjustment of mode selection changes after forward/reverse lever in neutral position.

  • Page 62: Instruments And Controls, Cab

    Machine description "ABOUT" It is also possible to see the version of the installed software. About Instruments and controls, cab Radio/CD Fig. Cab roof, front Heater Fig. Right rear cab post 15. Hammer for emergency exit 4812165801.pdf 2024-04-22...

  • Page 63: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Fuse box Fuse box Contains fuses for the electrical system in the Contains fuses for the electrical system in the cab. cab. Front wiper, switch Front wiper, switch Press to operate the front screen wiper.

  • Page 64: Using The Cab Controls

    Machine description Using the cab controls. Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.

  • Page 65: Acc - Control Panel

    Machine description ACC - Control panel 1. LCD Display During normal operation, the set-point temperature, blower speed, operation mode and fresh/re-circulated air selection are displayed. 2. SET / SELECT Button Under normal operation button is used for selecting between modes. (Also used in Test/diagnostics mode for different options) 3.
  • Page 66 Machine description Climate Control mode settings: Press SET / SELECT button until the climate control mode icon appears, and then turn the button until the required mode is displayed. AUTO AUTO The system runs automatically to keep the temperature that is The system runs automatically to keep the temperature that is selected (set-point temperature).
  • Page 67 Machine description Turning HVAC system OFF: In the main screen, press the Power button to turn off the HVAC system. When the system is turned off, the backlight will turn off and the interior temperature will be displayed on the screen. To turn off the HVAC system from Defrost mode, press the Power button until the HVAC system returns to the AUTO mode, then press the Power button again...

  • Page 68: Electrical System

    Machine description Electrical system The machine's fuse and relay central (1) is located on the front right side of the frame. There is a cover over the space. Fig. Frame, front right 1. Fuse and relay central You can also find the machine's control unit (ECU) (5) behind the circuit board (1).

  • Page 69: Circuit Board In Distribution Box

    Machine description Circuit board in distribution box The figure shows the position of the fuses and the relays. The table below gives fuse amperage and function. All fuses are flat pin fuses, type C (medium). The table also shows the relay functions. Fig.

  • Page 70: Power In Engine Compartment/Battery Compartment

    Machine description Power in engine compartment/battery compartment The fuses in the engine compartment are located alongside the master switch. The roller is equipped with 24 V electrical system and an AC alternator. Connect the correct polarities (ground) to the Connect the correct polarities (ground) to the battery.

  • Page 71: Fuse Box At Master Switch

    Machine description Fuse box at master switch The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses, type E (high). Fuse box Fuse box F4.1 F4.1 Main fuse Main fuse F4.2 F4.2...
  • Page 72 Machine description 4812165801.pdf 2024-04-22...

  • Page 73: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power. If the main battery/master switch is covered, the If the main battery/master switch is covered, the engine hood must be unlocked during operation,...

  • Page 74: Positioning Driver´s Seat (Reversible Driver´s Seat) - Adjustments

    Operation Positioning driver´s seat (reversible driver´s seat) - Adjustments The driver´s seat unit has two adjustments, transverse travel and rotation. Pull the lever (1) forward (A) to release the transverse travel catch for transverse travel. Pull the lever (1) backwards to perform rotation. (B) Find your ideal position.

  • Page 75: Belt Reminder

    Operation Adjust all settings when the machine is stationary. Adjust all settings when the machine is stationary. Always ensure that the seat is in locked position Always ensure that the seat is in locked position before operating the roller. before operating the roller. Belt reminder The machine can be equipped with seat belt with belt reminder.

  • Page 76: Display - Control

    Operation Display - Control Sit down for all operations. Turn the ignition key (1) to the right so that a start image is shown on the display. Wait until the start image (2) goes out and the status image is shown on the display.

  • Page 77: Interlock

    Operation Interlock The roller is equipped with Interlock. If the operator rises from the driver's seat while driving forward/backward, the buzzer sounds and the machine stops after 4 seconds with the diesel engine running. If the control is in neutral when the operator stands up a buzzer will go on until operator is seated or the parking brake is activated.

  • Page 78: Operator Position

    Operation Operator position Always wear the seat belt (1) provided and wear a protective helmet. Replace the seat belt (1) if it shows signs of Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of wear or has been subjected to high levels of force.

  • Page 79: Cab Windows - De-Icing

    Operation Cab windows - de-icing To de-ice the cab windows, stand steadily on the cab step, or the water tank filling step. Use a telescopic ice scraper and de-ice the windows as far as you can reach. Adjust the seat to the left position for the best view through the de-iced section of the window.

  • Page 80: Rear View Mirrors - Adjustment

    Operation Rear view mirrors - Adjustment The rear view mirror adjustment is accessible from the ground. The arm of the rear-view mirror has a stop in the maximum extended position. The mirror may then be adjusted for a good rear view. The visibility requirement is fulfilled as per standard ISO 14401.
  • Page 81 Operation Now loosen the knob (6) with the other hand and fold down the lamp holder (7). Undo and remove any warning light (8) from the lamp holder. To raise the rotating beacon, perform the above procedure in reverse. The rotating beacon should always be folded The rotating beacon should always be folded down before transport, where the total height of down before transport, where the total height of...

  • Page 82: Starting

    Operation Starting Starting the engine Make sure that the emergency stop is not activated, but the parking brake is switched on. Set the forward/reverse lever (1) in neutral position. The diesel engine cannot be started in any other position of the lever. Turn the ignition key (2) to the right and a start screen appears on the display.

  • Page 83: Parking Brake Test

    Operation When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal that braking distances can be longer than normal until the machine reaches the working temperature.
  • Page 84 Operation By pressing the brake test button, it is possible for the machine to run against the brakes and thus test the brakes under load. Wait 2-3 seconds and move the forward/reverse lever (3) slowly forward and slowly back to neutral again and then release the brake test button (5).

  • Page 85: Display When Activating Choice Via The Button Set

    Operation Display when activating choice via the button set. Working mode, offset and vibration possible. Low amplitude/High amplitude Vibration on front and rear drums. Automatic vibration control (AVC active), is selected in "settings-compaction", vibration is activated when the Forward/Reverse lever is outside of neutral. Watering, manual/automatic Automatic water control (auto active), watering is activated when the...
  • Page 86 Operation Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.

  • Page 87: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
  • Page 88 Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. Fig. The display shows the selection (position 1 or 2) Max. speed Max. speed = Position 1 = Position 1 6 km/h 6 km/h 3.8 mph 3.8 mph...

  • Page 89: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.
  • Page 90 Operation Symbol Symbol Designation and Function Designation and Function Elevated exhaust gas temperature (Yellow) Elevated exhaust gas temperature (Yellow) Appears when the exhaust temperature exceeds the calibrated temperature limit, and when Appears when the exhaust temperature exceeds the calibrated temperature limit, and when regeneration is in progress.

  • Page 91: Regeneration

    Operation Regeneration To access the regeneration page, proceed as follows: - In home mode, select the main menu icon (2) in the lower right corner. - On the main menu, select the Settings icon (3) in the upper right corner. The system automatically switches from home to the DPF-status view if the following conditions are met: Fig.

  • Page 92: Ash

    Operation In the DPF-status view, there is a bar (5) on the left that is filled with blue the higher the soot-level increases. Soot level (6) in % is shown in the middle, ash level (8) in % and current engine temperature (9) are shown at the bottom right.

  • Page 93: Soot

    Operation Soot Soot level is 100% or more flashing (0,5 Hz) yellow symbol (8) in the display flashing (0,5 Hz) yellow symbol (8) in the display requires a parked regeneration. requires a parked regeneration. flashing (0.5 Hz) yellow symbol (13) in the flashing (0.5 Hz) yellow symbol (13) in the display, when regeneration is for some reason display, when regeneration is for some reason...
  • Page 94 Operation Soot level is 114% or higher. flashing (0.5 Hz) yellow symbol (13) in the display flashing (0.5 Hz) yellow symbol (13) in the display The warning symbol (yellow) (1) illuminates The warning symbol (yellow) (1) illuminates steadily. steadily. Engine power begins to be reduced. Fig.
  • Page 95 Operation The soot level is 125% or higher. flashing (3 Hz) yellow symbol (13) in the display. flashing (3 Hz) yellow symbol (13) in the display. The warning symbol (yellow) (1) lights steadily The warning symbol (yellow) (1) lights steadily The warning symbol (red) flashing (0,5 Hz) The warning symbol (red) flashing (0,5 Hz) The power reduction symbol lights solidly...

  • Page 96: Tampering Of Dpf

    Operation The soot level is 144% or higher. flashing (3 Hz) yellow symbol (13) in the display flashing (3 Hz) yellow symbol (13) in the display The DPF is full and needs to be emptied. A The DPF is full and needs to be emptied. A Parked regeneration cannot be performed.

  • Page 97: Pivot Steering

    Operation Pivot steering The machine must be in the operating position to activate the pivotal steering. Use the two front buttons (1) on the forward/reverse lever to operate the pivotal steering. The pivot control/offset icon (2) is highlighted in yellow when the drums are not aligned.

  • Page 98: Vibration

    Operation Vibration Manual/Automatic vibration Activate the button for the Working mode (4). In the manual position the operator has to activate the vibration via the red switch on the forward/reverse lever (2). Automatic vibration control (AVC active), is selected via the display in "settings-compaction", vibration is activated when the Forward/Reverse lever is outside of neutral.

  • Page 99: Amplitude/Frequency - Changeover

    Operation Amplitude/frequency - Changeover The amplitude setting must not be change when The amplitude setting must not be change when vibration is in operation vibration is in operation Switch the vibration off and wait until vibration Switch the vibration off and wait until vibration stops before changing amplitude.
  • Page 100 Operation For the Seismic function to deliver maximum performance, it is important that the machine’s IR temperature sensors are kept clean from dirt. Check these regularly and clean the lens, if necessary, with a cotton swab and a mild detergent. Solvent-based detergents should be avoided as they can damage the surface of the lens and affect the sensor’s measuring accuracy.

  • Page 101: Edge Cutting/Pressing (Optional)

    Operation Edge cutting/pressing (Optional) The machine must be running to activate the edge cutter/presser. Selection with button (1) for use of the left or right edge cutter/presser and the sprinkler valve for the edge cutter/presser. Water sprinkling of the edge cutter/presser is carried by activating the drums’...

  • Page 102: Chip Spreader (Optional)

    Operation Chip spreader (Optional) Activate the button for Working mode (1). Chip spreading is started with the button (2) on the control panel keypad. The button can activate the chip spreader in two ways, Manual or Automatic spreading Left LED, manual spreading, gives continuous spreading.
  • Page 103 Operation Preparations before adjustment / emptying. The machine should be placed on a level surface The machine should be placed on a level surface with the engine switched off and brake applied. with the engine switched off and brake applied. Emptying Empty the spreader by setting it in transport mode over the required area and by fully opening the lever...
  • Page 104 Operation Adjusting the chain 2 Loosen the two nuts, see arrows, for the bearing housing and turn it to the correct position, where the chain has a clearance of approx. 10 mm. Tighten the nuts. Lubrication At the start of every season and after every 40 hours of operation.

  • Page 105: Preparations Before Dismantling/Assembly

    Operation Release the eight screws holding the outfeed drum. Lift off the drum and bearing. Unscrew the outfeed rubber. Changing the brushes. Remove the bearings and seals. Remove the old brushes and fit the new brushes. Refit the assembled brush drum in the spreader. Fit the scraper iron and rubber mat.
  • Page 106 Operation 2- The clamp is now fitted at the base of the container as a foot. 3- Release the lock on the lower shaft. 4- Release the hydraulic hoses and cabling. Plug the hoses (dust seals) with the enclosed plugs. 5- Now lift off the container with the requisite lifting device and place on a level surface.

  • Page 107: Braking

    Operation Braking Service brake Press the switch (1) to switch off the vibration if they are on. Move the forward/reverse lever (2) to the neutral position to stop the roller. Always activate the parking brake (3), before leaving the operator platform. Fig.

  • Page 108: Emergency Stop

    Operation Emergency stop The emergency stop is activated by pressing the button (1). Hold the steering wheel firmly and brace yourself for a sudden stop. The brake is applied and the engine stops. After an emergency stop, return the forward/reverse lever to neutral and deactivate the emergency stop by pulling up the button (1).

  • Page 109: Parking

    Operation Parking Chocking the drums Never get off the roller when the diesel engine is Never get off the roller when the diesel engine is running, without first activating the parking brake. running, without first activating the parking brake. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
  • Page 110 Operation 4812165801.pdf 2024-04-22...

  • Page 111: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months. Before re-commissioning the roller, the points marked with an asterisk * must be returned to the pre-storage state.

  • Page 112: Steering Cylinders, Hinges, Etc

    Long-term parking Steering cylinders, hinges, etc. Grease the steering cylinder pistons with conservation grease. Grease the hinges on the doors to the engine compartment and the cab. Engine coolant Check that the coolant mix are within recommended levels and have a freezing temperature lower than expected lowest temperature during the storage period.

  • Page 113: Miscellaneous

    Miscellaneous Miscellaneous Lifting Weight: refer to the machine plate on the roller Lifting the roller The machine’s gross weight (3) is specified on the The machine’s gross weight (3) is specified on the machine plate (2). machine plate (2). Lifting equipment such as chains, steel wires, Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in straps and lifting hooks must be dimensioned in...

  • Page 114: Lifting The Roller With Jack

    Miscellaneous Weight: refer to the machine plate on the roller Lifting the roller with jack: The machine’s gross weight (4)is specified on the The machine’s gross weight (4)is specified on the machine plate (1). machine plate (1). The lifting device such as a jack (2), or The lifting device such as a jack (2), or equivalent, must be dimensioned according to the equivalent, must be dimensioned according to the...

  • Page 115: Short Distance Towing With The Engine Running

    Miscellaneous Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the diesel engine. Chock the drums to prevent the the diesel engine. Chock the drums to prevent the roller from moving roller from moving Open the left door to the engine compartment to...

  • Page 116: Short Distance Towing When The Engine Is Inoperative

    Miscellaneous Short distance towing when the engine is inoperative. Chock the wheels to prevent the roller from Chock the wheels to prevent the roller from moving when the brakes are hydraulically moving when the brakes are hydraulically disengaged. disengaged. Open the hood and make sure that the propulsion pump is accessible.

  • Page 117: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.

  • Page 118: Towing Eye

    Miscellaneous Towing eye The roller may be fitted with an additional towing eye, which must not be used for retrieval (max. permitted pulling force 3000 kg (6 600 lb)). Be sure to follow local traffic rules. Fig. Towing eye Transport Tie-down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable.

  • Page 119: Load Securing Cx8/Cx9

    Miscellaneous Load securing CX8/CX9 Securing of vibration rollers CX8/CX9 from Dynapac loaded on a trailer for transport by road and on the Baltic Sea/North Sea (Sea Area A/B). Direct of travel 1 - 3 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, 1 - 3 = double lashings, i.e.
  • Page 120 Operating instructions - Summary Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm) and is loaded in When loaded, the vibratory roller is centered laterally on the platform (± 5 cm) and is loaded in backward direction.

  • Page 121: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section in the Instruction Make sure that all instructions in the MAINTENANCE section in the Instruction manual are followed.
  • Page 122 Operating instructions - Summary When transporting: - Refer to the relevant section in the Instruction Manual. When transporting: - Refer to the relevant section in the Instruction Manual. When recovering - Refer to the relevant section in the Instruction Manual. When recovering - Refer to the relevant section in the Instruction Manual.

  • Page 123: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 124 Preventive maintenance CALIFORNIA Proposition 65 Decal and location of decal shown in section Machine description. 4812165801.pdf 2024-04-22...

  • Page 125: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, oil can cause overheating, resulting in rapid wear.

  • Page 126: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...

  • Page 127: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 1, 2, 3 6, 7 Fig. Service and maintenance points Engine oil Engine oil Coolant Coolant 17. Steering joint 17. Steering joint Oil filter Oil filter 10. Air cleaner 10.

  • Page 128: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil oils and fuel and when lubricating using oil or grease. or grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 129: Every 50 Hours Of Operation (Weekly)

    Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to! Pos. in Pos. in Action Action Comment Comment Check that hoses and couplings are not leaking Check that hoses and couplings are not leaking Draining the fuel prefilter Draining the fuel prefilter...

  • Page 130: Every 500/1500

    Maintenance - Maintenance schedule Every 500/1500..hours of operation (every six months) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter Change the diesel engine oil and oil filter See engine manual See engine manual...

  • Page 131: Every 1000/3000

    Maintenance - Maintenance schedule Every 1000/3000..hours of operation (Each year) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter Change the diesel engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 132: Every 2000/4000

    Maintenance - Maintenance schedule Every 2000/4000..hours of operation (Every two years) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the diesel engine oil and oil filter Change the diesel engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 133: Maintenance - Every 10H

    Maintenance - Every 10h Maintenance - Every 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the parking The engine must be switched off and the parking brake activated when checking or adjusting the brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 134: Coolant Level - Check

    Maintenance - Every 10h Coolant level - Check Check that the coolant level is between the max. and min. marks (2). Observe great caution if the cap has to be opened Observe great caution if the cap has to be opened while the engine is hot.

  • Page 135: Water Tanks - Filling

    Maintenance - Every 10h Water tanks - Filling There is a filler cap on each water tank. Unscrew the tank cap (1) and fill with clean Unscrew the tank cap (1) and fill with clean water. Do not remove the strainer (2). water.

  • Page 136: Cleaning The Coarse Filter

    Maintenance - Every 10h Cleaning the coarse filter The pump system is located at rear in the left side engine rooom. To clean the coarse filter (1) open the drain cock (2) on the filter and allow any dirt to run out. If necessary, clean the filter and filter housing.

  • Page 137: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle

    Maintenance - Every 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle (1) and fine filter (3) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. When working with compressed air, use the When working with compressed air, use the following protective equipment: following protective equipment:...

  • Page 138: Scrapers, Spring-Action Check

    Maintenance - Every 10h Scrapers, spring-action Check Make sure that the scrapers are undamaged. Release with the arm (1). Loosen the screws (3) to adjust the scraper blade up or down. Figure. Outer scrapers 1. Release arm 2. Lifting handle 3.

  • Page 139: Scrapers

    Maintenance - Every 10h Scrapers Setting - Adjustment Release the retaining unit (1) for the scraper bracket and unscrew the adjusting screw (2) to release. Push in the scraper bracket and tighten. Adjust the screw (2) so that the scraper blade lies approx.
  • Page 140 Maintenance - Every 10h 4812165801.pdf 2024-04-22...

  • Page 141: Maintenance - Every 50H

    Maintenance - Every 50h Maintenance - Every 50h Every 50 hours of operation (Every week) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the parking The engine must be switched off and the parking brake activated when checking or adjusting the brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 142 Maintenance - Every 50h 4812165801.pdf 2024-04-22...

  • Page 143: Maintenance - Every 250H

    Maintenance - Every 250h Maintenance - Every 250h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the parking The engine must be switched off and the parking brake activated when checking or adjusting the brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 144: Battery - Check Condition

    Maintenance - Every 250h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.

  • Page 145: Air Conditioning (Optional) - Cleaning

    Maintenance - Every 250h Air conditioning (Optional) - Cleaning If there is a significant loss of cooling capacity, clean the condenser element (1). Fig. Rear frame 1. Condenser element 2024-04-22 4812165801.pdf...
  • Page 146 Maintenance - Every 250h 4812165801.pdf 2024-04-22...

  • Page 147: Maintenance - Every 500H

    Maintenance - Every 500h Maintenance - Every 500h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the parking The engine must be switched off and the parking brake activated when checking or adjusting the brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 148: Engine

    Maintenance - Every 500h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) is accessible via the engine compartment service panel. See the engine manual for information about replacing the filter.

  • Page 149: Battery - Check Condition

    Maintenance - Every 500h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.

  • Page 150: Air Cleaner

    Maintenance - Every 500h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.

  • Page 151: Air Cleaner - Cleaning

    Maintenance - Every 500h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 152: Drum - Oil Level Inspection - Filling

    Maintenance - Every 500h Drum - oil level Inspection - filling Position the roller with the filler plug (1) at the highest point in its rotation. Wipe clean around the sight glass (2). Make sure that the oil level reaches half way in the sight glass.

  • Page 153: Seat Bearing - Lubrication

    Maintenance - Every 500h Seat bearing - Lubrication Remove the cover on the front of the seat frame to access the lubricant nipple (1). Lubricate the driver seat slew bearing with three strokes of a hand-operated grease gun. Grease the seat slide rails as well. If the seat starts to be stiff when adjusting, it If the seat starts to be stiff when adjusting, it should be lubricated more often than specified...

  • Page 154: Pivot Bearing - Lubrication

    Maintenance - Every 500h Pivot bearing - Lubrication Grease each nipple (1) with five strokes of a hand-operated grease gun. Use grease as specified in the lubricant specification. Fig. Drum side 1. Grease nipples, 4 off 4812165801.pdf 2024-04-22...

  • Page 155: Maintenance - Every 1000H

    Maintenance - Every 1000h Maintenance - Every 1000h Every 1000/3000..hours of operation (yearly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the parking The engine must be switched off and the parking brake activated when checking or adjusting the brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 156: Engine

    Maintenance - Every 1000h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) is accessible via the engine compartment service panel. See the engine manual for information about replacing the filter.

  • Page 157: Hydraulic Fluid Cooler Checking - Cleaning

    Maintenance - Every 1000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers become accessible when the left engine compartment cover is opened. Warning for rotating fan and drive belts. Make sure that the air flow through the cooler is unobstructed.

  • Page 158: Air Cleaner

    Maintenance - Every 1000h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.

  • Page 159: Air Cleaner - Cleaning

    Maintenance - Every 1000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 160: Hydraulic Filter Change

    Maintenance - Every 1000h Hydraulic filter Change Remove the filter and recycle at your local waste Remove the filter and recycle at your local waste disposal station. This is a disposable filter and disposal station. This is a disposable filter and cannot be cleaned.

  • Page 161: Drum - Changing The Oil

    Maintenance - Every 1000h Drum - Changing the oil Take great care when draining the fluid. Use the Take great care when draining the fluid. Use the following protective equipment: following protective equipment: Protective gloves Protective gloves Eye protection Eye protection Position the roller with the drain plug (1) straight down.

  • Page 162: Seat Bearing - Lubrication

    Maintenance - Every 1000h Seat bearing - Lubrication Remove the cover on the front of the seat frame to access the lubricant nipple (1). Lubricate the driver seat slew bearing with three strokes of a hand-operated grease gun. Grease the seat slide rails as well. If the seat starts to be stiff when adjusting, it If the seat starts to be stiff when adjusting, it should be lubricated more often than specified...

  • Page 163: Pivot Bearing - Lubrication

    Maintenance - Every 1000h Pivot bearing - Lubrication Grease each nipple (1) with five strokes of a hand-operated grease gun. Use grease as specified in the lubricant specification. Fig. Drum side 1. Grease nipples, 4 off Air conditioning (Optional) Fresh air filter - Change Use a step ladder to reach the filter (1).
  • Page 164 Maintenance - Every 1000h 4812165801.pdf 2024-04-22...

  • Page 165: Maintenance - Every 2000H

    Maintenance - Every 2000h Maintenance - Every 2000h Every 2000/4000..hours of operation (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the parking The engine must be switched off and the parking brake activated when checking or adjusting the brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 166: Engine

    Maintenance - Every 2000h Engine Replacing oil filter Check the dipstick (2) to ensure that the engine oil level is correct. Refer to the engine manual for details. The oil filter (1) is accessible via the engine compartment service panel. See the engine manual for information about replacing the filter.

  • Page 167: Hydraulic Fluid Cooler Checking - Cleaning

    Maintenance - Every 2000h Hydraulic fluid cooler Checking - Cleaning The water and hydraulic fluid coolers become accessible when the left engine compartment cover is opened. Warning for rotating fan and drive belts. Make sure that the air flow through the cooler is unobstructed.

  • Page 168: Air Cleaner

    Maintenance - Every 2000h Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the warning lamp on the display lights when the diesel engine is operating at full speed.

  • Page 169: Air Cleaner - Cleaning

    Maintenance - Every 2000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 170: Hydraulic Filter Change

    Maintenance - Every 2000h Hydraulic filter Change Remove the filter and recycle at your local waste Remove the filter and recycle at your local waste disposal station. This is a disposable filter and disposal station. This is a disposable filter and cannot be cleaned.

  • Page 171: Drum - Changing The Oil

    Maintenance - Every 2000h Drum - Changing the oil Take great care when draining the fluid. Use the Take great care when draining the fluid. Use the following protective equipment: following protective equipment: Protective gloves Protective gloves Eye protection Eye protection Position the roller with the drain plug (1) straight down.

  • Page 172: Seat Bearing - Lubrication

    Maintenance - Every 2000h Seat bearing - Lubrication Remove the cover on the front of the seat frame to access the lubricant nipple (1). Lubricate the driver seat slew bearing with three strokes of a hand-operated grease gun. Grease the seat slide rails as well. If the seat starts to be stiff when adjusting, it If the seat starts to be stiff when adjusting, it should be lubricated more often than specified...

  • Page 173: Hydraulic Reservoir Fluid Change

    Maintenance - Every 2000h Hydraulic reservoir Fluid change Take care when draining the hydraulic fluid. Wear Take care when draining the hydraulic fluid. Wear protective gloves and goggles. protective gloves and goggles. Place a receptacle that holds at least 50 liters (13.2 gal) under the engine compartment.

  • Page 174: Watering System - Draining

    Maintenance - Every 2000h Watering system - Draining Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump, filter and lines, the winter. Empty the tank, pump, filter and lines, or mix antifreeze in the water.

  • Page 175: Water Tank - Cleaning

    Maintenance - Every 2000h Water tank - Cleaning Clean the tanks with water and a suitable detergent for plastic surfaces. Refit the drain plugs (1), fill with water and check for leaks. The water tanks are made of plastic The water tanks are made of plastic (polyethylene) and are recyclable.

  • Page 176: Air Conditioning (Optional) Fresh Air Filter - Change

    Maintenance - Every 2000h Air conditioning (Optional) Fresh air filter - Change Use a step ladder to reach the filter (1). Use a step ladder to reach the filter (1). There is a fresh air filter (1), located at the rear of the cab. Loosen the quick lock (2) and open the protective cover.

  • Page 177: Drying Filter - Check

    Maintenance - Every 2000h Drying filter - Check The compressor will be damaged if the unit is run The compressor will be damaged if the unit is run with too little refrigerant. with too little refrigerant. Do not disconnect or undo the hose couplings. Do not disconnect or undo the hose couplings.

  • Page 178: Automatic Climate Control (Optional) - Overhaul

    Maintenance - Every 2000h Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from underneath. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.
  • Page 180 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Dynapac cx9

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