Fayat DYANAPAC CC1200 VI Manuals

Manuals and User Guides for Fayat DYANAPAC CC1200 VI. We have 1 Fayat DYANAPAC CC1200 VI manual available for free PDF download: Instruction Manual

Fayat DYANAPAC CC1200 VI Instruction Manual (206 pages)

Brand: Fayat | Category: Construction Equipment | Size: 12 MB

Table of Contents
3
Introduction
15
The Machine
15
Intended Use
15
Warning Symbols
15
Safety Information
15
General
16
CE Marking and Declaration of Conformity
17
Safety - General Instructions
19
Safety - When Operating
21
Work Driving
21
Driving Near Edges
22
Safety (Optional)
23
Edge Cutter/Compactor
23
Chip Spreader
23
Special Instructions
25
Standard Lubricants and Other Recommended Oils and Fluids
25
Higher Ambient Temperatures, above +40°C (104°F)
25
Lower Ambient Temperature - Freeze Risk
25
Temperatures
25
High Pressure Cleaning
25
Fire Fighting
26
Roll over Protective Structure (ROPS)
26
Battery Handling
26
Jump Starting
27
Technical Specifications
29
Vibrations - Operator Station
29
Noise Level
29
Dimensions, Top View
30
Dimensions, Side View
31
Weights and Volumes
32
- Working Capacity
  32
- General
  33
- CO 2 -Emission
  33
- Tightening Torque
  34
- ROPS - Bolts
  35
- Hydraulic System
  35
- Slopes
  35
Machine Description
37
- Diesel Engine
  37
- Electrical System
  37
- Propulsion System/Transmission
  37
- Brake System
  37
- Steering System
  37
- Rops
  37
- Identification
  38
  - Product and Component Plates
    38
  - Product Identification Number on the Frame
    38
  - Explanation of 17PIN Serial Number
    39
  - Machine Plate
    39
  - Engine Plates
    40
  - Location - Decals
    42
  - Location - Decals, CALIFORNIA
    43
  - Safety Decals
    43
  - Info Decals
    47
- Instruments/Controls
  48
- Electrical System
  63
  - Fuses
    63
  - Fuses at Battery Master Disconnect Switch
    64
  - Relays on Machine
    65
Operation
67
- Before Starting
  67
  - Master Switch - Switching on
    67
  - Driver Seat - Adjustment
    68
  - Parking Brake - Check
    69
  - Reserve Brake - Control
    70
  - Instruments and Lamps - Checking
    70
  - Interlock
    71
  - Operator Position
    71
  - Adjusting the Off-Set
    72
  - Flow Divider (Optional)
    72
- Starting
  73
  - Starting the Engine
    73
    
    D1703
    73
    
    D1803
    73
- Driving
  75
  - Operating the Roller
    75
    
    D1703
    75
    
    D1803
    75
  - Interlock/Emergency Stop/Parking Brake - Check
    76
  - Edge Cutting (Optional)
    77
- Vibration
  78
  - Manual/Automatic Vibration
    78
- Braking
  79
  - Normal Braking
    79
  - Emergency Braking
    79
  - Switching off
    80
    
    D1703
    80
    
    D1803
    80
- Parking
  81
  - Chocking the Drums
    81
  - Battery Disconnector
    81
Long-Term Parking
83
- Engine
  83
- Battery
  83
- Air Cleaner, Exhaust Pipe
  83
- Fuel Tank
  83
- Hydraulic Reservoir
  83
- Steering Cylinder, Hinges, Etc
  84
- Watering System
  84
- Hoods, Tarpaulin
  84
Miscellaneous
85
Operating Instructions - Summary
101
Preventive Maintenance
103
- Acceptance and Delivery Inspection
  103
- Warranty
  103
Maintenance - Lubricants and Symbols
105
- Maintenance Symbols
  107
Maintenance - Maintenance Schedule
109
- Service and Maintenance Points
  109
- General
  110
- Every 10 Hours of Operation (Daily)
  110
- After the FIRST 50 Hours of Operation
  111
- Every 50 Hours of Operation (Weekly)
  111
- Every 250 / 750 / 1250 / 1750 Hours of Operation
  111
- Every 500 Hours of Operation
  112
- Every 1000 Hours of Operation
  113
- Every 1500 Hours of Operation (Only T4, T5 (28 Kw))
  113
- Every 2000 Hours of Operation
  114
- Every 3000 Hours of Operation
  115
- Every 12Th Month (Annually)
  116
- Every 24Th Month (Every Other Year)
  116
- Service - Checklist
  117
Maintenance, 10H
119
- Check - Coolant System
  119
- Diesel Engine Check Oil Level
  120
- Hydraulic Reservoir, Level Check - Filling
  121
- Air Circulation - Check
  121
- Fuel Tank - Filling
  122
- Water Tank - Filling
  122
- Sprinkler System/Drum Checking - Cleaning
  123
- Sprinkler - Drain / Anti-Freeze
  123
- Sprinkler System/Drum Cleaning of Sprinkler Nozzle
  124
- Scrapers, Fixed Checking - Setting
  125
- Scrapers, Spring-Action (Optional) Checking - Adjustment
  125
- Brakes - Check
  126
Maintenance, First 50H
127
- Engine Oil and Oil Filter - Change
  127
- Replacing the Hydraulic Oil Filter
  129
- Bolted Joints Check
  130
Maintenance - 50H
131
Maintenance Measures - 250 H
135
- Battery - Check Condition
  135
Engine Oil and Oil Filter - Change
136
Air Cleaner - Cleaning
137
Replacing Belts/Checking the Belt Tension
138
Check - Coolant System
139
Check - Air Intake Hoses
140
Maintenance - 500H
141
Battery - Check Condition
141
Engine Oil and Oil Filter - Change
142
Drum - Oil Level Inspection - Filling
143
Rubber Elements and Bolted Joints Check
144
Hydraulic Reservoir Cap - Check
144
Steering Cylinder and Steering Joint - Lubrication
145
Check - Coolant System
145
Air Cleaner
146
Check - Replacement of Main Filter
146
Air Filter Indicator - Resetting
146
Replacing the Fuel Filter
147
Replacing the Pre-Filter
147
- D1703
  148
- D1803
  148
Check - Air Intake Hoses
149
Fuel Tank - Cleaning
150
Fuel Filter's Water Separator - Draining (on Machines Equipped with This)
150
Coolers
151
Checking - Cleaning
151
Replacing Belts/Checking the Belt Tension
152
Maintenance - 1000H
153
Battery - Check Condition
153
Engine Oil and Oil Filter - Change
154
Drum - Oil Level Inspection - Filling
155
Rubber Elements and Bolted Joints Check
156
Hydraulic Reservoir Cap - Check
156
Steering Cylinder and Steering Joint - Lubrication
157
Check - Coolant System
157
Air Cleaner
158
Check - Replacement of Main Filter
158
Air Filter Indicator - Resetting
158
Backup Filter - Change
159
Replacing the Fuel Filter
159
Replacing the Pre-Filter
160
- D1703
  160
- D1803
  160
Fuel Tank - Cleaning
161
Coolers
161
Checking - Cleaning
161
Checking of EGR Cooler
161
Check - Air Intake Hoses
162
Replacing the Hydraulic Oil Filter
163
Replacing Belts/Checking the Belt Tension
164
Maintenance Measures - 1500 H (Only T4F, T5 (28 Kw))
165
Check - Spreader
165
Check - EGR Cooler
165
Replacing the Oil Separator
165
Checking of Injector Tip
166
Maintenance - 2000H
167
Battery - Check Condition
167
Engine Oil and Oil Filter - Change
168
Rubber Elements and Bolted Joints Check
169
Hydraulic Reservoir Cap - Check
169
Steering Cylinder and Steering Joint - Lubrication
170
Check - Coolant System
170
Air Cleaner
171
Check - Replacement of Main Filter
171
Air Filter Indicator - Resetting
171
Backup Filter - Change
172
Replacing the Hydraulic Oil Filter
173
Replacing the Fuel Filter
174
Replacing the Pre-Filter
174
- D1703
  175
- D1803
  175
Fuel Tank - Cleaning
175
Coolers
176
Checking - Cleaning
176
Water Tank - Draining
176
Water Tank - Cleaning
177
Checking of EGR Cooler
177
Hydraulic Reservoir - Fluid Change
178
Drum - Oil Change
179
Steering Joint - Check
180
Edge Cutter (Optional) - Lubrication
180
Replacing Belts/Checking the Belt Tension
181
Maintenance, 3000H
183
Battery - Check Condition
183
Engine Oil and Oil Filter - Change
184
Drum - Oil Level Inspection - Filling
185
Rubber Elements and Bolted Joints Check
186
Hydraulic Reservoir Cap - Check
186
Steering Cylinder and Steering Joint - Lubrication
187
Check - Coolant System
187
Air Cleaner
188
Check - Replacement of Main Filter
188
Air Filter Indicator - Resetting
188
Backup Filter - Change
189
Water Tank - Cleaning
189
Replacing the Hydraulic Oil Filter
190
Water Tank - Draining
191
Replacing the Pre-Filter
191
- D1703
  192
- D1803
  192
Fuel Tank - Cleaning
192
Coolers
193
Checking - Cleaning
193
Checking of EGR Cooler
193
Replacing the Fuel Filter
194
Hydraulic Reservoir - Fluid Change
195
Draining of Water Separator
196
Check - Air Intake Hoses
197
Cleaning of DPF (D1803 Only)
198
Checking the EGR System (Only D1803)
198
Checking the Injection Pump (Only D1703)
198
Steering Joint - Check
198
Replacing Belts/Checking the Belt Tension
199
Maintenance, Every 12Th Month (Annually)
201
Air Cleaner
201
Check - Replacement of Main Filter
201
Air Filter Indicator - Resetting
201
Backup Filter - Change
201
Checking the DPF Pipes and Connections (Only D1803)
201
Checking the EGR Pipes and Connections (Only D1803)
202
Check the Manifold (Only D1803)
202
Maintenance, Every 24Th Month (Every Other Year)
203
Check - Coolant System
203
Check - Air Intake Hoses
204

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