Wayne-Dalton Torsion 9800 Installation Instructions And Owner's Manual
  1. Manuals
  2. Brands
  3. Wayne-Dalton Manuals
  4. Garage Door Opener
  5. 9800
  6. Installation instructions and owner's manual
Wayne-Dalton Torsion 9800 Installation Instructions And Owner's Manual

Wayne-Dalton Torsion 9800 Installation Instructions And Owner's Manual

Residential and light commercial rear mount low headroom outside hookup
Hide thumbs Also See for Torsion 9800:
Table of Contents

Advertisement

Quick Links

Download this manual
Model 9800
T
O R S I O N
R
L
ESIDENTIAL AND
IGHT
R
M
L
EAR
OUNT
OW
O
H
UTSIDE
OOKUP
I
I
NSTALLATION
NSTRUCTIONS
M
ANUAL
DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2021
Wayne Dalton, a division of Overhead Door Corporation
C
OMMERCIAL
H
EADROOM
A
O
ND
WNER
T a b l e O f C o n t e n t s
'
S
IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
345314
2
2
2
3
4
4
6
7
11
17
17
17
17
18
18
18
18
19
REV17_01/15/2021

Advertisement

Table of Contents
loading

Related Manuals for Wayne-Dalton Torsion 9800

Summary of Contents for Wayne-Dalton Torsion 9800

  • Page 1: Table Of Contents

    This Installation document is available at no charge from: - Your local Wayne Dalton Sales Center, or - Online at www.Wayne-Dalton.com, or - By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660...

  • Page 2: Pre-Installation

    Existing Door & Prepar- NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your Track systems are not intended or designed to support extra weight.

  • Page 3: Package Contents

    NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach the mounting surface with nails. Package Contents WEATHERSTRIPS (MAY NOT BE INCLUDED): Depending on the size of your door, you may have to cut or trim the weatherstrips (if neces- sary) to properly fit into the header and jambs.

  • Page 4: Door Section Identification

    The INTERMEDIATE SECTION I can be identified by #3 graduated end hinges. The interme- diate I section will have a warning label attached to either the right or left hand end stile. The INTERMEDIATE SECTION II can be identified by #4 graduated end hinges. The INTERMEDIATE SECTION III can be identified by #5 graduated end hinges.
  • Page 5 Vise clamps Hammer Step ladder Leather gloves Pencil Approved winding bars Saw horses Safety glasses Locking pliers...

  • Page 6: Breakdown Of Parts

    BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. J13. J11. J13. J14. J11. J12. J10. J12. J14. A. FLAG ANGLES (AS REQUIRED): I1. Left Hand and Right Hand Horizontal Track Assembly A1.

  • Page 7: Door Installation Instructions

    bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut. DOOR INSTALLATION If a top jamb bracket was included, hand tighten it to vertical track using the lower hole of the INSTRUCTIONS hole/ slot pattern in the 3rd hole set and (1) 1/4”...
  • Page 8 Right hand Counterbalance bottom corner lift cable Vertical Tracks brackets Inside Washer NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track As- Cotter semblies.
  • Page 9 1/4”-14 x 5/8” Self tapping screw locations Angle mount Riveted vertical track vertical track assembly assembly Center Right graduated end hinge Left graduated end hinge hinge(s) with short stem track roller with short stem track roller 1/4”-14 x 5/8” Self tapping screw locations Flag 5/16”...
  • Page 10 end over the top track roller of the top section. Align key slot of the horizontal track with the Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in place. Level the horizontal track assembly and bolt the top rail of the horizontal track to the Top section encountered slot in the flag angle using (1) 1/4”...

  • Page 11: Counterbalance Installation Instructions

    CAUSE PERMANENT DAMAGE TO TOP SECTION. tions, without lifting door. Using the chart below, select the appropriate perforated angle (may not be supplied). Fabri- cate and install rear back hangs, as shown. Adjusting Top Fixtures Perforated Angle Gauge Weight Limitations: Perforated Angle Gauge Door Balance Weight With horizontal tracks installed, you can now adjust the top fixtures.
  • Page 12 Four springs, One piece shaft Right wound, red winding cone 3/4” To 7/8” 3/4” To 7/8” (right hand side) Door edges Horizontal tracks Left wound, black winding cone (right Right wound, red hand side) winding cone (left hand side) Left wound, black winding cone (left hand side) Torsion shaft...
  • Page 13 SHOWN. Four springs WARNING Horizontal track CENTER BEARING BRACKETS WITH SPRINGS MUST BE SECURELY Center bearing FASTENED INTO SOLID STRUCTURAL MEMBERS ONLY AND MUST BE Rear support Center bracket ADEQUATELY REINFORCED TO HOLD THE LOAD OF TORSION SPRING bearing ASSEMBLIES. FAILURE TO DO SO CAN CAUSE SEVERE OR FATAL INJURY. Center bearing NOTE: If applicable, it is recommended that 5/16”...
  • Page 14 brackets, re-assemble the coupler assembly by loosely fastening the coupler halves together re-using the (3) 3/8” - 16 x 1-1/2” hex head screws, (6) 3/8” Washers, (3) 3/8” lock washers and the (3) 3/8” - 16 hex nuts, as shown. Horizontal track NOTE: Ensure both torsion keyed shafts have equal amounts of the shafts extending from Torsion spring, Left wound,...
  • Page 15 Counterbalance lift cable taut Winding Bars Size Of Winding Bar Spring Inner (Steel Rods) (Inches) Diameter Used On Right hand end bearing bracket 1/2” dia. x 18” 2” and 2-5/8” Red cable drum 5/8” dia. x 24” 3-3/4” (right hand side) Torsion Intermediate section Horizontal track...
  • Page 16 Carefully adjust spring tension 1/4 turn. Retighten both set screws to 14-15 ft. lbs. of torque Torsion spring(s) should be wound in the direction the end coil points. in the winding cone and repeat for the other side. Recheck door balance and re-adjust spring tension if needed.

  • Page 17: Optional Installation

    Optional Installation Door Arm Hookup Align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure assembly, as shown.

  • Page 18: Maintenance

    © Copyright 2010 Wayne-Dalton, 262484 REV1 01/08/10 © Copyright 2010 Wayne-Dalton, 262484 REV1 01/08/10 a Division of Overhead Door Corp. a Division of Overhead Door Corp. Bottom corner bracket warning labels 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on...

  • Page 19: Warranty

    Refer to your care and maintenance instructions (Field Painting and Finishing Fiberglass or Steel Door Sections) for directions on Refer to your care and maintenance instructions (Field Painting and Finishing Fiberglass or Steel Door Sections) for d maintaining your top clear coat at www.Wayne-Dalton.com. • One (1) year One (1) year –...
  • Page 20 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.

Table of Contents