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Model 7100 Series
T
O R S I O N
R
L
ESIDENTIAL AND
IGHT
S
L
TANDARD
IFT
I
I
NSTALLATION
NSTRUCTIONS
M
ANUAL
DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2021
Wayne Dalton, a division of Overhead Door Corporation
C
OMMERCIAL
A
O
'
ND
WNER
S
T a b l e O f C o n t e n t s
IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
345639
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REV11_01/06/2021
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Table of Contents
Related Manuals for Wayne-Dalton 7100 Series
Summary of Contents for Wayne-Dalton 7100 Series
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Page 1: Table Of Contents
This Installation document is available at no charge from: - Your local Wayne Dalton Sales Center, or - Online at www.Wayne-Dalton.com, or - By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660... -
Page 2: Pre-Installation
Existing Door & Prepar- NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your Track systems are not intended or designed to support extra weight. -
Page 3: Package Contents
NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach the mounting surface with nails. WEATHERSTRIPS (MAY NOT BE INCLUDED): Depending on the size of your door, you may have to cut or trim the weatherstrips (if neces- sary) to properly fit into the header and jambs. -
Page 4: Door Section Identification
used to identify each section. The BOTTOM SECTION can be identified by #1. The INTERMEDIATE I SECTION can be identified by #2. The INTERMEDIATE II SECTION can be identified by #3, for a 4 section high door only. Track roller carriers Half Center Pull down rope (as required) -
Page 5: Breakdown Of Parts
BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. J10. NOTE: For Item (K2), The Rear Center Back Hang Assemblies are to used for all doors over 11’0” door height and over 14’0”... -
Page 6: Door Installation Instructions
sure your section to make sure it is the correct height as indicated on the chart. DOOR INSTALLATION Place the bottom section face down on a couple of sawhorses or flat clean/ smooth surface. INSTRUCTIONS Align the bottom weather seal with the flap pointing towards the outside surface of the bottom section. - Page 7 Bottom Typical bottom Left hand bottom section corner bracket corner bracket Bottom “STD” weather seal facing (3) 1/4” - 20 x 2-1/4” (2) Track roller Carriage bolts carriers Short stem (3) 1/4” - 20 Flange track roller hex nuts (RED HEAD) Spacer Spacer (2) 1/4”...
- Page 8 Double graduated end hinge Equally spaced Equally spaced Single graduated end hinge with long stem track roller with short stem track roller Graduated Center hinge end hinge Half center hinge 1/4” - 14 x 1” Bottom section Tandem Lower hinge leaf Lag screws shown roller...
- Page 9 graduated end hinge to the upper leg of the strut to the Intermediate section using (1) 1/4” - Attach the lower hinge leaf of the center hinge to the Intermediate section using (2) 1/4” - 14 20 x 2-1/4” carriage bolt and (1) 1/4” - 20 flange hex nut. Next secure the bottom leg of the x 1”...
- Page 10 - 20 flange hex nuts. Repeat the same process for the right hand side. ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION. IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE. 1/4”...
- Page 11 manual to determine what size sections you need to use as your intermediate I (second) section and intermediate II (third) section (if applicable). Measure your sections to make sure (2) 1/4” - 20 x 2-1/4” Carriage bolts they are the correct height as indicated on the chart. and (2) 1/4”...
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Page 12: Counterbalance Installation Instructions
Tighten the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange hex nuts. Attaching End Bearing Brackets Horizontal 12” Radius track angle track NOTE: Refer to Package Contents / Breakdown of Parts, to determine which End Bearing 1/4”-20 x 9/16”... - Page 13 brackets, downwards, to the top the door. Using that measurement, measure that distance upwards from the top of the door to the mounting surface and mark a horizontal pencil line Torsion Spring Assembly which intersects the vertical pencil line. Spring mounting pad (2”...
- Page 14 Center bearing (3) 3/8” Coupler assembly brackets Washers Set screws Center bracket bearing Coupler (3) 3/8” - 16 half Torsion Set screws Hex nuts keyed shaft (3) 3/8” Lock Right wound, red washers Torsion winding cone (left keyed hand side) shaft Left hand end Right...
- Page 15 Stationary spring cone Jamb Torsion Torsion spring Locking pliers spring Typicall left hand end bearing bracket (2) 3/8”-16 Nuts Typical center bracket Counterbalance lift cable (2) 3/8”-16 x 1-1/2” hooked in cable drum Stationary spring cone Hex head bolts Typicall left hand cable drum (3) 3/8”...
- Page 16 Torsion spring(s) should be wound in the direction the end coil points. Winding Bars Size Of Winding Bar Spring Inner (Steel Rods) (Inches) Diameter Used On 1/2” dia. x 18” 2” and 2-5/8” Torsion 5/8” dia. x 24” 3-3/4” spring(s) Intermediate section Spring coils...
- Page 17 NOTE: Door not shown for clarity. 90° Header Perforated angle (3) 5/16” Jamb (3) 5/16” Bolts and Jamb Bolts and nuts (3) 5/16” nuts Perforated angle bolted Nail using (2) 5/16” x 1-5/8” Nail hex head lag screws to ceiling member and parallel to door Weather Weather seal...
- Page 18 Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. Residential warning label, The warning label will 2.
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Page 19: Optional Installation
Optional Installation WARNING Door Arm Hookup DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY. At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut. -
Page 20: Maintenance
When the finish becomes eroded or thin, clean 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on and prime any areas showing deterioration. Then completely refinish the door, according to garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167... - Page 21 Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. Residential warning label, The warning label will 2.
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Page 22: Warranty
Warranty 7100 Series Limited Warranty Wayne Dalton, a division of Overhead Door Corporation ("Seller") warrants to the original purchaser of the Model Series 7100 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for a period of One (1) year, measured from the date of installation: Seller’s obligation under this warranty is specifically limited to repairing or replacing, at its option, any part which is... - Page 24 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.