Wayne-Dalton 9800 Installation Instructions And Owner's Manual
Residential and light commercial
front mount low headroom
outside hookup
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Also See for 9800:
- Installation instructions and owner's manual (40 pages) ,
- Quick start owner's manual (22 pages) ,
- Installation instructions and owner's manual (20 pages)
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Model 9800
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DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2017
Wayne Dalton, a division of Overhead Door Corporation
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IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
345571
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REV12_04/21/2017
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Table of Contents
Related Manuals for Wayne-Dalton 9800
Summary of Contents for Wayne-Dalton 9800
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Page 1: Table Of Contents
This Installation document is available at no charge from: - Your local Wayne Dalton Sales Center, or - Online at www.Wayne-Dalton.com, or - By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660... -
Page 2: Pre-Installation
Existing Door & Prepar- proper tools and instructions. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your local Wayne Dalton Sales Center. 12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position. -
Page 3: Package Contents
12” to 18” apart. FOR FULLY ADJUSTABLE TRACK: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and 1/8”... -
Page 4: Door Section Identification
Warning label Top section 5/16” x 1-5/8” Hex head lag screws (as required) 5/16” x 1-1/4” Clevis pin 2” #6 Graduated end hinge Intermediate IV section 1-7/8” 1/4”-20 x 11/16” Self drilling screws (2) 3/8”-16 x 3/4” Bottom corner brackets #5 Graduated (RED HEAD) (as required) Truss head bolts... - Page 5 Saw horses Safety glasses Approved winding bars Locking pliers...
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Page 6: Breakdown Of Parts
BREAKDOWN OF PARTS J12. NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. J14. J10. J11. J14. J12. J12. J13. J12. J11. B2. (Fully Top of vertical Top of vertical Adjustable track... -
Page 7: Installation
(flat) leg of the track. Repeat the same process for right hand side. (9800 Non-Sonoma) Jamb Bracket Schedule NOTE: Refer to door section identification, located in the pre-installation section of this... - Page 8 Double graduated end hinge (Hinge tube) Bottom section Counterbalance lift cable Long stem #1 Single track roller Short stem graduated track roller end hinge Flag #1 Single (Hinge tube) angle graduated Bottom end hinge section 1/4”-20 x Bottom corner (Hinge tube) Vertical 11/16”...
- Page 9 NOTE: If you’re installing a drawbar operator, the drawbar operator bracket must be mounted holes. and secured prior to installing top section. NOTE: Larger doors with double graduated end hinges, fasten both hinges to connect the sections using 1/4” - 14 x 5/8” self-tapping screws. IMPORTANT: TO AVOID POSSIBLE DAMAGE TO YOUR DOOR, WAYNE DALTON RECOM- MENDS REINFORCING THE TOP SECTION WITH A STRUT.
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Page 10: Counterbalance Installation Instructions
Door width = 3/8”-16 x 3/4” + 3-3/8” to 3-1/2” Truss head bolts Top of flag angle or 3/8”-16 = 1/4”-20 x 9/16” Top of wallangle assembly Hex nuts Track bolt Nail Top section Wall angle 1/4”-20 Flange hex upper slot 1-11/16”... - Page 11 IF MOUNTING SURFACE IS A 2” X 6” BOARD INSTALLED ON TOP OF MASONRY, DRILL A CLEARANCE HOLE IN MASONRY FOR THE 5/16” X 2-1/2” RED HEAD LAG SCREWS. Left end bearing bracket Spring mounting pad (2” X 6”), White 5/16”...
- Page 12 Set collar (if (3) 3/8” NOTE: Layout counterbalance applicable) Washers parts in proper orientation, then install onto torsion shaft, as shown. Set screws Coupler halves (3) 3/8” - 16 Set screws Set collar (if Hex nuts applicable) (3) 3/8” Lock Set collar (if washers Right wound, red...
- Page 13 Center bearing (3) 3/8” Equal brackets Washers spacing Set screws Coupler halves Center Torsion bearing keyed Coupler shaft halve (3) 3/8” - 16 Torsion Set screws Hex nuts keyed shaft collar Right hand end bearing bracket (3) 3/8” Lock washers Equal (3) 3/8”...
- Page 14 d. Counterbalance lift cables are taut and have equal tension on both sides. Tighten set Torsion Jamb screws to shaft e. Cable lift drums are against end bearing brackets and set screws are tight. 14-15 ft. lbs. Torsion of torque shaft f.
- Page 15 Torsion spring(s) should be wound in the direction the end coil points. 90° Torsion spring(s) Spring coils Perforated HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH. angle DO NOT adjust, repair or remove springs or parts to which springs are connected, such as steel brack- ets, cables, wood blocks, fasteners or other parts of the counterbalance system.
- Page 16 NOTE: Door not shown for clarity. Header Jamb Jamb Nail Nail Weather Weather seal Jamb seal installed Balancing Door Remove locking pliers. Lift door and check its balance. Adjustments to the required number of spring turns stated may be necessary. If door rises off floor more than 2 ft. under spring tension alone, reduce spring tension.
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Page 17: Optional Installation
Optional Installation Door Arm Hookup Align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure assembly, as shown. -
Page 18: Maintenance
DO NOT REMOVE, COVER OR DO NOT REMOVE, COVER OR PAINT THIS LABEL. PAINT THIS LABEL. 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on © Copyright 2010 Wayne-Dalton, 262484 REV1 01/08/10 © Copyright 2010 Wayne-Dalton, 262484 REV1 01/08/10 a Division of Overhead Door Corp. -
Page 19: Warranty
Model 9800 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Model 9800 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of time, measured from the date of installation: •... - Page 20 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.