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Model 9800
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Tandard
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PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2020
Wayne Dalton, a division of Overhead Door Corporation
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T a b l e O f C o n t e n t s
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IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
345574
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REV20_08/10/2020
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Table of Contents
Related Manuals for Wayne-Dalton TOROQUEMASTER PLUS
Summary of Contents for Wayne-Dalton TOROQUEMASTER PLUS
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Page 1: Table Of Contents
This Installation document is available at no charge from: - Your local Wayne Dalton Sales Center, or - Online at www.Wayne-Dalton.com, or - By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660... -
Page 2: Pre-Installation
Existing Door & Prepar- ensure door operates freely. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your 15. Test electric opener’s safety features monthly, following opener manufacturer’s instruc- local Wayne Dalton Sales Center. -
Page 3: Package Contents
NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach the mounting surface with nails. WEATHERSTRIPS (MAY NOT BE INCLUDED): Depending on the size of your door, you may have to cut or trim the weatherstrips (if neces- sary) to properly fit into the header and jambs. -
Page 4: Door Section Identification
5/16” x 1-5/8” Hex head lag screws 1/4”-20 x 11/16” Self Drill bits: 1/8”, 3/16”, (as required) drilling screws (as required) Power drill Socket driver: 7/16” 9/32”, 7/16”, 1/2” Level Ratchet wrench Tape measure Pliers / Wire cutters Flat tip screwdriver 1/4”-20 x 9/16”... -
Page 5: Breakdown Of Parts
BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. Top of vertical Top of vertical track track B2. (Fully Adjustable 3rd hole Feature) B1. (Quick hole set Install Feature) -
Page 6: Door Installation Instructions
NOTE: The bottom jamb bracket is always the shortest bracket, while the center jamb DOOR INSTALLATION bracket is the next tallest. If three jamb brackets per side are included with your door, you will have received a top jamb bracket, which is the tallest. INSTRUCTIONS To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole set on the vertical track. - Page 7 WARNING ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN TO PREVENT COUNTERBALANCE LIFT CABLE FROM COMING OFF THE PIN, WHICH Weather seal (If applicable) COULD ALLOW THE DOOR TO FALL AND RESULT IN SEVERE OR FATAL INJURY. Uncoil the counterbalance lift cables from the cable drum assemblies, making sure you place the left hand cable loop on the left hand milford pin of the bottom corner bracket and the right hand cable loop on the right hand milford pin of the bottom corner bracket.
- Page 8 section until it is seated against bottom section. Align vertical marks in the upper align- (2) 1/4”- 20 x 5/8” ment sticker, with the lower alignment sticker on right hand side, on the back of door. Keep Carriage bolts sections aligned. Flip hinges up. Fasten center hinge(s) first; then end hinges last using 1/4” Top fixture Top section - 14 x 5/8”...
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Page 9: Counterbalance Installation Instructions
DOOR WIDTH PLUS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERA- Next level the horizontal track assembly and bolt the horizontal track angle to the first TION. encountered slot in the flag angle / angle mount using (1) 3/8” - 16 x 3/4” truss head bolt and (1) 3/8”... - Page 10 Left hand Winding cable drum Counterbalance lift Bearing Installing Cable Drum Assemblies shaft cable 1/2 wrap Groove NOTE: Cable drum assemblies are marked right and left hand. Cable drums and TorqueMas- peak Winding spring tube assembly are cam shaped to fit together only one way. ®...
- Page 11 NOTE: Check the following before attempting to wind spring(s): Right hand Disconnect cable cable drum guide hole Grooves a. Counterbalance lift cables are secured at bottom corner brackets. Right b. Counterbalance lift cables are routed unobstructed to cable drums. hand c.
- Page 12 2. Grasp cable at approximate mid-door height location. Counterbalance Left hand lift cable end bracket 3. Draw cable toward you about 1/2” to 1” and release, noting the response of the cable. 4. Repeat above steps for other cable. Marks 5.
- Page 13 were temporarily attached in Preparing the Opening, in the pre-installation section of this WARNING manual. NOTE: When permanently attaching the weatherstrips to the jambs, avoid pushing the weath- MAKE SURE BACK HANGS ARE BRACED SUFFICIENTLY TO RESIST ANY erstrips too tightly against the face of door. MOTION DURING SPRING APPLICATION AND DOOR TRAVEL.
- Page 14 Ratchet wrench Pawl knob in lower position 3” Ratchet Pawl Winding extension shaft Pawl Pawl knob in End bracket upper position 5/8” Socket Ratchet wheel...
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Page 15: Optional Installation
Optional Installation IMPORTANT: TO AVOID POSSIBLE INJURY, HAVE A TRAINED DOOR SYSTEMS TECHNICIAN MAKE ADJUSTMENTS/ REPAIRS TO COUNTERBALANCE LIFT CABLES, SPRING ASSEMBLIES TorqueMaster Plus Reset Instructions ® AND OTHER HARDWARE. Ratchet Cable Cable pawl drum drum IMPORTANT: THE DRAWBAR OPERATOR FORCE SETTINGS MUST BE ADJUSTED AC- Side CORDING TO THE MANUFACTURER’S INSTRUCTIONS. -
Page 16: Pull Down Rope
Second section 1/8” Square hole in vertical track Inside lock (4) 1/4”-20 x 11/16” Self drilling screws End cap Pull Down Rope WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY. -
Page 17: Maintenance
Division of Overhead Door Corp. a Division of Overhead Door Corp. Bottom corner bracket warning labels 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167... -
Page 18: Warranty
Color fading is not considered a factory defect and is not covered by the door warranty as detailed in this document. Refer to your care and maintenance instructions (Field Painting and Finishing Fiberglass or Steel Door Sections) for directions on maintaining your top clear coat at www.Wayne-Dalton.com. • One (1) year – All other components * Limited Lifetime means for so long as the original purchaser owns the home in which the product was originally installed. - Page 20 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.